Industry News

EXAIR’s New Catalog 31 Features Blowoff, Drying and Cooling Products

EXAIR’s new 208 page Catalog 31 is our best catalog yet; a full color technical guide offering solutions to common industrial conveying, cooling, cleaning, blowoff, drying, coating and static electricity problems. Catalog 31 introduces new VariBlast Compact Safety Air Guns, Gen4 Static Eliminators and 1/8 NPT Atomizing Nozzles.

VariBlast Compact Safety Air Guns are small and lightweight air guns that are capable of handling tough jobs. Designed with a variable flow trigger, they are able to produce different force values from the same nozzle simply by pulling the trigger.

Newly designed Gen4 Super Ion Air Knives, Gen4 Standard Ion Air Knives and Gen4 Ion Bars have all undergone independent laboratory tests to certify these new products meet the rigorous safety, health and environmental standards of the European Union, USA and Canada that are required to attain the CE and UL marks. They are also RoHS compliant.

Liquid Spray Atomizing Nozzles are now available in 1/8 NPT, 1/4 NPT and 1/2 NPT, allowing you an even greater selection of nozzles for your coating or cooling applications.

EXAIR products help companies conserve compressed air, reduce dangerous noise levels and eliminate harmful dead end pressures. Detailed technical explanations, performance data, application photos and dimensional drawings are provided for each product. A price list is also included.

For more information contact:

EXAIR Corporation
11510 Goldcoast Dr.
Cincinnati, OH 45249-1621
Phone: (800) 903-9247
Fax: (513) 671-3363
E-mail: techelp@exair.com
www.exair.com/106/cat31.htm

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Doosan Unveils New NHP High Productivity Horizontal Machining Centers

Pine Brook, NJ – July 10, 2017 – Doosan Machine Tools is pleased to introduce the new NHP Horizontal Machining Center series, built from the ground up for rapid metal removal rates. Designed to meet the manufacturing demands of industries including automotive and aerospace, the 400mm pallet NHP 4000 and 500mm pallet NHP 5000 are feature-rich yet configurable for a range of applications.

The NHP machines come standard with a 15,000rpm spindle with 40 horsepower and 169 ft-lbs of torque. For heavy cutting, a high-torque 15,000rpm spindle with 223 ft-lbs is available, and a 20,000rpm spindle is in development for customers with higher speed precision applications.

Up to 1G acceleration/deceleration on X, Y and Z-axes significantly enhances productivity, delivering productivity increases as high as 25% over the previous model. Ball screw shaft and bearing cooling systems keep the temperature of fast moving axes stable, ensuring precision machining.

The new random access disc-type tool magazine allows high-speed 0.9 second tool-to-tool and 2.3 second chip-to-chip times. In addition to minimizing non-cutting time, this design also reduces vibration, resulting in more stable operation.

NHP 4000 300dpi DoosanIn optimizing the construction of the machine, the footprint of the NHP has been reduced by 15% compared to the previous model, yet the machining area has been expanded by 24%. The three point leveling design makes machine installation and maintenance much more convenient. The center-through bed chip management evacuates large volumes of chips quickly for enhanced efficiency.

The pallets can accommodate loads of up to 400kg (880 lbs), for the NHP 4000 and up to 500kg (1100 lbs) for the NHP 5000, and both through-pallet and overhead hydraulic fixturing options are available. Additionally, the APC has been refined to achieve a 27% faster indexing time.

“The new NHP Series machines deliver the productivity and precision that manufacturers need to stay competitive,” states Jim Shiner, Director of Sales and Marketing at Doosan Machine Tools America. “From the spindle to the ATC to the APC, we’ve fine-tuned every component on these horizontal machining centers for non-stop world-class performance.”

For more information on the NHP 4000, NHP 5000 or any other Doosan machine tool, please visit www.doosanmachinetools.com or call 973-618-2500.

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New Product From Exair! Patented No Drip Atomizing Spray Nozzle Covers 360 Degrees

EXAIR’s patented 1/4 NPT No Drip internal mix 360 degree hollow circular pattern atomizing spray nozzle atomizes fluid and sprays away from the nozzle in all directions. These can provide a smooth, even coating on the inside diameter of a pipe or similar ductwork. They are also effective for operations where mist over a broad area is needed, such as dust suppression, humidification and cooling. They combine liquid and compressed air inside of the air cap to produce the finest mist of atomized liquid that can be easily adjusted to meet the needs of your application. These spray nozzles provide liquid flows from 1.6 to 14.7 gallons per hour with liquids up to 300 centipoise.

EXAIR’s patented No Drip valve assembly stops liquid flow when air pressure is shut off. This stops post spray drip which can ruin product finishes on painted or coated surfaces. No Drip Atomizing Spray Nozzles are also an important tool for saving expensive coatings and chemicals or conserving water. They can be used with water, light oils, chemicals, rust inhibitors, paints & dyes.

The stainless steel construction of these No Drip atomizing nozzles adds to their durability and corrosion resistance. EXAIR No Drip atomizing nozzles are available with 1/8 NPT, 1/4 NPT and 1/2 NPT connections and in a variety of sizes and shapes to meet your needs. All models come with our 5 year Built to Last Warranty and are CE compliant. No Drip internal mix 360 degree hollow circular pattern spray nozzles ship from stock and start at $383.

For more information contact:
EXAIR Corporation
11510 Goldcoast Dr.
Cincinnati, OH 45249-1621
Phone: (800) 903-9247
Fax: (513) 671-3363
E-mail: techelp@exair.com
www.exair.com/106/ndsmat.htm

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Learn How to Put Cutting-Edge CNC Technologies into Action at Okuma’s Summer Showcase

CHARLOTTE, N.C. (July 7, 2017) – Okuma America Corporation, a world leader in CNC machine tool manufacturing, is hosting a “Summer Showcase,” Wednesday, July 19 and Thursday, July 20, 2017, from 9:00 a.m. – 4:00 p.m. in Charlotte, North Carolina. Machine tool users will learn about the benefits of implementing cutting-edge CNC technologies to raise efficiencies, expand capabilities and advance business. Participants will also view cutting demonstrations on more than 20 machine tools and see how these technologies can give them a competitive edge.

Learning Sessions

  • Okuma’s New Technology: The LASER EX series features state-of-the-art laser technology combining subtractive and additive manufacturing, coating and precision hardening on multitasking machines.
  • IIoT: Okuma has made the process of connecting machine tools easy for customers through IIoT and MTConnect. Hear how customers are using data collection and analysis to improve profitability.
  • Sandvik Coromant Prime Turning™: PrimeTurning™ is a new methodology which enables turning in all directions as opposed to conventional turning. This allows for more flexibility, productivity and efficiency when cutting chips, and can reduce cycle time up to 50 percent.
  • Trochoidal Milling: Laine Mears from CU-ICAR (Clemson University, International Center for Automotive Research) will explain how trochoidal milling allows for higher feeds and speeds and how this method and other alternative tool paths fit into the framework of cost-driven, machining planning.

The Okuma sponsored Richard Childress Racing #3 Chevy and Chip Ganassi Racing, NTT DATA IndyCar, will be on display for photos. Lunch will be provided daily. For detailed information about the 2017 Summer Showcase event and to register visit http://www.okuma.com/events/summershow. For more information on Okuma America Corporation visit http://www.okuma.com/americas.

About Okuma America Corporation

Okuma America Corporation is the U.S.-based sales and service affiliate of Okuma Corporation, a world leader in CNC (computer numeric control) machine tools, founded in 1898 in Nagoya, Japan. The company is the industry’s only single-source provider, with the CNC machine, drive, motors, encoders, and spindle all manufactured by Okuma. The company also designs their own CNC controls to integrate seamlessly with each machine tool’s functionality. In 2014 Okuma launched the Okuma App Store, the industry’s only centralized online marketplace for machine tool apps and related content. Along with its extensive distribution network (largest in the Americas), and Partners in THINC, Okuma is committed to helping users gain competitive advantage through the open possibilities of machine tools, today and into the future. For more information, visit www.okuma.com/americas or follow us on Facebook or Twitter @OkumaAmerica.

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Hydromat Inc. Teams With Motch and Eichele/Ultra Tech Machinery To Create New Company, Hydromat-RE, To Focus On Legacy Hydromat Machine Re-builds and Sales.

Cuyahoga Falls, OH, June 1, 2017 — Hydromat Inc., St. Louis, MO and The Motch & Eichele Company, Cuyahoga Falls, OH, today announced the creation of a third entity, Hydromat-RE Inc. This new company will specialize in the refurbishing, re-tooling, and selling of Legacy Hydromat Rotary Transfer machines. Legacy style machines are the original hydraulically controlled machines that Hydromat Inc. started to import into the United States during the 1970s. Both Motch and Eichele and Hydromat Inc. are contributing intellectual property, R&D assets, engineering capabilities, and other resources to Hydromat-RE.

Most Legacy Hydromat machines are still in service in some capacity, so the marketplace is always in need of re-build and re-tools services. Hydromat-RE will provide everything from used or reconditioned parts, all equipment needed for a manufacturer’s re-tool, and full rebuild turnkey machines for selected projects. Brokering of used machine sales will also be a service Hydromat-RE staff members will offer. “We believe that Hydromat-RE has the potential to bring a new spirit to the Legacy machine business,” said Bruno Schmitter, President & CEO, Hydromat Inc. “This team has all the experience and knowledge to make a positive impact within the marketplace.”

UT-ME bldg 5in CMYK hydromatWillie Eichele, an experienced business leader with over 30 years of experience in the rotary transfer industry, has been appointed as Hydromat-RE’s President. “I’m very excited about the possibilities that we can realize through our new Legacy rotary transfer company,” said Eichele. “We aim to develop novel approaches and technologies at our one-stop shop to help improve the solutions our customers require.” To this end, the company, which has deep expertise in the Legacy machine technologies will offer: used machines, re-builds and re-tools of customer’s existing machines, component repair and testing, new Legacy parts at competitive prices, durable tooling packages, and machine installation & training supported with factory documentation. Adding to the depth of the organization is the addition of Russell B. Diemer for the position of Technical Sales Director. “We are very lucky, Russell brings decades of end-user Hydromat experience to our organization,” noted Eichele. “His knowledge will be a great benefit to our customers.”

One goal of Hydromat-RE is to develop new technologies in partnership with Hydromat Inc. and Motch & Eichele to advance the Legacy machine user’s capabilities. With products such as the EPIC RS & EPIC SS packages Hydromat-RE will add CNC technology to existing Legacy machines. “My goals and objectives all revolve around finding new ways to increase our customer’s competitiveness by supplying them quality Hydromat Legacy machines and related services,” Eichele added.

“Our name speaks for itself. We are a group dedicated to action and to making a difference in how the precision rotary transfer aftermarket is supported and advanced,” remarked Matthias Walter, Exec. V.P. & CSO, Hydromat Inc. “By maximizing the distinct capabilities of these two market-leading companies, Hydromat-RE is able to access 40 years of expertise to deliver innovation at economical pricing.”

Hydromat-RE’s location has been established in Cuyahoga Falls, OH, home of the Motch & Eichele Company.

About Hydromat Inc.:

Hydromat Inc. is the industry leader in the Americas for the design and manufacture of precision rotary transfer machines and mill/turn centers for the precision metal cutting marketplace. Their technology line-up includes: the EPIC R/T & EPIC II Rotary, Inline, and Trunnion models, as well as the revolutionary multi-station ICON 6-250, 6-150, and 8-150 Mill/Turn Productivity Centers. In 2017 Hydromat presents a new rotary transfer platform, the Eclipse 12-100, with the unveiling at their Oktoberfest event, Oct. 25-27.

For 38 years, Hydromat has had a reputation built on a commitment to product quality, customer service and technological innovation that provides the correct productivity solution for their customers. Inside Hydromat’s North American headquarters are 175,000 square feet of vertically-integrated manufacturing expertise, along with our dedicated workforce, ready to take production throughput to unheard of numbers. Hydromat’s on-site capabilities range from design and engineering excellence to the machining and fabrication of the parts and tooling made from the finest materials that make up the final product.

About Motch & Eichele Company, LLC and Ultra Tech Machinery Inc.:

Since 1985, The Motch & Eichele Company has provided manufacturing solutions to companies in Ohio and the surrounding states. On February 2, 2009 The Motch and Eichele Company joined forces with Ultra Tech Machinery, Inc. and formed The Motch & Eichele Company, LLC.

Motch & Eichele LLC is a full service machine tool distributor offering manufacturing solutions and turn-key services. Their recent partnership with Ultra Tech allows Motch & Eichele to offer customers a one-stop shop for Standard and Special Machines, Turnkey Solutions, Automation, and Rebuilds. Ultra Tech Machinery, Inc., a proven machine tool builder, has extensive experience in machine tool design and build for a variety of industries. This combined experience gives Motch & Eichele a distinct and unique advantage over the competition to provide comprehensive solutions that will allow their customers to compete in a global marketplace. They achieve this goal through professional salesmanship, application engineering, and professional project management. Motch & Eichele continues to market quality machine tool technologies and provide it’s customers with superior after-sales support.

Sales Contact: Willie Eichele
President
Hydromat-RE
297 Ascot Pkwy
Cuyahoga Falls, OH 44223

Phone: 330.564.8860
Email: weichele@hydromat-re.com

For more information, visit our website: www.hydromat-re.com

 

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Okuma Receives Charlotte Mayor’s International Community Award for Philanthropy

CHARLOTTE, N.C. (May 25, 2017) – Okuma America Corporation, a world leading builder of CNC machine tools, is the recipient of the 2017 Mayor’s International Community Award (MICA) for a medium business and was honored Thursday, May 11 at the Blumenthal Performing Arts Center in Charlotte, North Carolina for philanthropy. Okuma was chosen by the Charlotte International Cabinet for their contributions to higher education.

Okuma’s donation of $100,000 in machine tools to the engineering technology programs at Central Piedmont Community College (CPCC), enables students to gain valuable hands-on machining experience and the skill set needed to enter the manufacturing workforce.

“The lack of skilled labor is one of the biggest threats to the U.S. manufacturing industry,” said Jim King, President and COO, Okuma America. “We’re excited to partner with CPCC in educating and training the next generation of operators, machinists, and programmers and we’re honored to receive this award.”

Jim King, President and COO, Okuma America, receives the Mayor’s International Community Award for philanthropy from Charlotte Mayor, Jennifer Roberts.

Okuma also received this award in 1998, during the inaugural year of MICA awards. The annual Mayor’s International Award program is hosted by the Charlotte International Cabinet in collaboration with the Office of the Mayor and the Office of International Relations. More information can be obtained by visiting www.charlotteinternational.org.

Okuma America Corporation is the U.S.-based sales and service affiliate of Okuma Corporation, a world leader in CNC (computer numeric control) machine tools, founded in 1898 in Nagoya, Japan. The company is the industry’s only single-source provider, with the CNC machine, drive, motors, encoders, and spindle all manufactured by Okuma. The company also designs their own CNC controls to integrate seamlessly with each machine tool’s functionality. In 2014 Okuma launched the Okuma App Store, the industry’s only centralized online marketplace for machine tool apps and related content. Along with its extensive distribution network (largest in the Americas), and Partners in THINC, Okuma is committed to helping users gain competitive advantage through the open possibilities of machine tools, today and into the future. For more information, visit www.okuma.com/americas or follow us on https://www.facebook.com/OkumaAmericaCorporation or Twitter @OkumaAmerica.

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NEW PRODUCT FROM EXAIR: High Lift Chip Trapper Moves Liquid Farther and Higher

EXAIR’s new patented High Lift Chip Trapper™ offers a fast, easy way to clean coolant sumps, waste oil pits or wells. High Lift Chip Trapper removes the solids such as chips, swarf and shavings out of used coolants and other liquids with up to 15 feet of lift or 20 feet of horizontal vacuum. Extend the life of coolants and eliminate the worry of waste oil solids damaging equipment.

Metal chips in a machine sump can block the intake of the coolant pump which reduces the coolant flow and causes heat-related damage to the expensive parts and tooling. Regular cleaning of the sump with a High Lift Chip Trapper eliminates this problem, the lost production and downtime.

The compressed air powered High Lift Chip Trapper vacuums the dirty liquid into the included drum, trapping all the solids in a reusable filter bag. With a turn of the flow valve, clean liquid pumps back out. There are no motors or impellers to clog or wear out. Safe operation is assured with built-in pressure/vacuum relief and an automatic safety shutoff to prevent spills or overfilling.

Exair High Lift Chip Trapper Moves Liquid Farther and HigherThe Model 6190 High Lift Chip Trapper is available in 30, 55 and 110 gallon capacities. Systems include the stainless steel two-way pump, directional flow valve, drum, lever lock drum lid, shutoff valve, 10′ vacuum hose, 20′ compressed air hose, chip wand, (2) filter bags and a drum dolly. High Lift Chip Trappers and all industrial vacuums are CE compliant. Price starts at $1617.00.

For more information contact:

EXAIR Corporation
11510 Goldcoast Dr.
Cincinnati, OH 45249-1621
Phone: (800) 903-9247
Fax: (513) 671-3363
E-mail: techelp@exair.com
www.exair.com/106/hlctrpr.htm

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Okuma Video Demonstrates Flat Turning Feature for Machining Polygons

CHARLOTTE, N.C. (May 15, 2017) – A new video from Okuma America Corporation, a world leading builder of CNC machine tools, shows how Flat Turning, a feature on the OSP control, is used for machining polygons. Flat Turning allows for continuous spindle rotation, which reduces both machining time and part cost while eliminating the need for time intensive milling operations. By synchronizing the rotation of the rotary tool spindle (M-spindle) with the rotation of the main spindle, both flat surfaces and radii can be manufactured in a single process.

The workpiece and the cutter are rotated synchronously with the defined rotation frequency ratio. This frequency ratio is maintained by synchronously controlling the spindle motor and the rotary tool motor. M codes are established in flat turning mode to set the ratio between the rotary tool spindle and the main spindle.

When using the Flat Turning feature flat edges are produced directly on the lathe in a single process using polygon cutters. The part and cutter head turn in the same direction, synchronizing rotation of the revolving tool spindle (M-spindle) with the main spindle to generate polygon shapes.

This is the second in a series of videos that show how a CNC control can be used to innovate and drive business growth in machine shops. To view this video please visit http://bit.ly/2pBYrhr.

Okuma America Corporation is the U.S.-based sales and service affiliate of Okuma Corporation, a world leader in CNC (computer numeric control) machine tools, founded in 1898 in Nagoya, Japan. The company is the industry’s only single-source provider, with the CNC machine, drive, motors, encoders, and spindle all manufactured by Okuma. The company also designs their own CNC controls to integrate seamlessly with each machine tool’s functionality. In 2014 Okuma launched the Okuma App Store, the industry’s only centralized online marketplace for machine tool apps and related content. Along with its extensive distribution network (largest in the Americas), and Partners in THINC, Okuma is committed to helping users gain competitive advantage through the open possibilities of machine tools, today and into the future. For more information, visit www.okuma.com/americas or follow us on https://www.facebook.com/OkumaAmericaCorporation or Twitter @OkumaAmerica.

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EXAIR NEW PRODUCT: Small 316SS Cabinet Coolers With Digital Control Resist Heat and Corrosion

EXAIR’s new Small 316 Stainless Steel Cabinet Cooler® Systems with ETC (Electronic Temperature Control) keep electrical enclosures cool with 20°F (-7°C) air while maintaining the NEMA 4X rating of the enclosure and resisting the heat that could adversely affect the internal components. The wear, corrosion and oxidation resistance of Type 316 stainless steel assures long life and maintenance free operation. Cooling capacities up to 550 Btu/hr. are ideal for small enclosures and heat loads. Models with higher cooling capacities up to 5600 Btu/hr. for NEMA
12, 4 and 4X enclosures are also available.

The ETC accurately maintains a constant temperature in the electrical enclosure that is slightly under the maximum rating of the electronics. It permits just enough cooling for the electronics without going so cold as to waste compressed air. A digital LED readout displays the temperature of the electric
al enclosure (°F or °C), then displays the user temperature setting when pressing the “push to set” button. When that setting is exceeded, the Cabinet Cooler System is activated. Cabinet Cooler Systems include an automatic drain filter separator to ensure no moisture passes to the inside of the electrical enclosure.

Small 316 Stainless Steel Cabinet Coolers are available with cooling capacities of 275 and 550 Btu/hr. and are UL Listed and CE compliant. There are no moving parts to wear out. Applications include cooling control panels used in food processing, pharmaceutical, foundries, chemical processing and other corrosive locations. Prices start at $1567.00.

For more information contact:
EXAIR Corporation
11510 Goldcoast Dr.
Cincinnati, OH  45249-1621
Phone: (800) 903-9247
Fax: (513) 671-3363
E-mail: techelp@exair.com
www.exair.com/106/sm316cc.htm

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NEW FANUC MACHINING SIMULATOR BRINGS DESIGN-TO-PRODUCTION TRAINING TO THE CLASSROOM


ROCHESTER HILLS, MI – (February 28, 2017)
FANUC America has developed a new machining simulator that encompasses the complete manufacturing process from part design and engineering to CNC programming to virtual production simulation. The FANUC Machining Simulator features Autodesk Fusion 360 CAD/CAM/CAE software and a custom machining simulation program designed by ModuleWorks.

The FANUC Machining Simulator comes with Fusion 360, a cloud-based 3D CAD, CAM and CAE software platform that helps bridge the gap between design and machining and works on both Mac and PC. Students can use Fusion 360 to perform CAD/CAM work and the included post processors will convert the designs into G-code suitable for the included CNC. The CNC will use this G-code to command the machine tool. The simulation system also includes a simple G-code editor for making modifications before the program is sent to the CNC. Students can easily import their programs directly to the CNC using the FANUC FASBacCNC user interface and also back-up the critical CNC data.

The core of the system is the flexible and powerful FANUC CNC Simulator. This portable CNC Simulator provides users with the experience of working with real look and feel of a true hardware-based FANUC control. Based on the industry standard FANUC Series 0i-Model F, the CNC Simulator can be operated as either a 3-axis mill or a 2-axis lathe. Users can run programs, manage tooling and make any modifications on the control just like they would in a manufacturing environment. The FANUC CNC Simulator includes FANUC Manual Guide i conversational programming software for users who would like to learn shop floor programming. An integrated PC is embedded in the FANUC CNC Simulator to run the Fusion 360 and ModuleWorks simulation software.

The machining simulation component was developed in partnership with ModuleWorks, a leading supplier of CAD/CAM components for toolpath generation and simulation. Users can virtually manufacture parts in milling or turning environments with realistic kinematics and structure. The simulation is based on actual CNC position data, not on the G-code program, this provides the most realistic simulation as the virtual machine reacts exactly as a real machine. Manual machine functions like jog, hand-wheel and reference cycles also work exactly like a real machine. The software also uses color-coded tool paths, back-plot and cut locations to make it easy for users to identify the tool, path and cutting result. Real-time collision detection uses visual and audio signals to notify users of collisions. The milling simulation includes a 21-tool changer and the turning simulation includes a 12-tool turret. Milling tool data can be freely assigned or

imported from the CNC Simulator, while turning uses a predefined set of turning tools that cover a wide range of applications.

Fusion 360 is free for students, startups, educators and hobbyists once they create an Autodesk account. Commercial users can sign up for a free one-year subscription through a special promotion with FANUC.

For more information visit www.fanucamerica.com/cncsimulators.

About FANUC America Corporation

FANUC America Corporation is a subsidiary of FANUC CORPORATION in Japan, and provides industry-leading robotics, CNC systems, and factory automation. FANUC’s innovative technologies and proven expertise help manufacturers in the Americas maximize efficiency, reliability and profitability.

FANUC America is headquartered at 3900 W. Hamlin Road, Rochester Hills, MI 48309, and has facilities in: Atlanta; Boston; Charlotte; Chicago; Cincinnati; Cleveland; Houston; Los Angeles; Minneapolis; Montreal; Pine Brook, NJ; Pontiac, MI; San Francisco; Seattle; Toronto; Buenos Aires, Argentina; Sao Paulo, and Manaus, Brazil; and Aguascalientes, Mexico City, and Monterrey, Mexico. For more information, please call: 888-FANUC-US (888-326-8287) or visit our website: www.fanucamerica.com. Also, connect with us on YouTube, Twitter, Facebook, Google+ and LinkedIn.

Autodesk and Fusion 360 are registered trademarks or trademarks of Autodesk, , Inc., and/or its subsidiaries and/or affiliates in the USA and/or other countries.

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