Industry News

GibbsCAM 2010 Ships With Multiple Enhancements Includes New Plunge Roughing, Additions to 5-axis and Advanced 3D Machining, Plus 64-bit Implementation

MOORPARK, CA – January 5, 2010 Gibbs and Associates, developer of GibbsCAM® software for maximizing programming efficiency of CNC machine tools and a Cimatron company, announced today that it is now shipping GibbsCAM 2010.  This new release includes multiple new features, additions, enhancements, and productivity tools.

“We have been working very hard to provide customers new functionality across the GibbsCAM product family,” says Bill Gibbs, founder and president of Gibbs and Associates. “We added many capabilities to make programming and machining easier and more efficient, especially with new features in 5-axis and solids machining. We also implemented 64-bit operation to enable faster processing of long programs and complex parts, added support for new tools and tool holders, extended functionality within various modules, and extended and updated interoperability with various CAD systems,” he adds. “All this is in addition to the recent integration of VoluMillTM and making GibbsCAM compatible with the Windows® 7 operating system.”

GibbsCAM 2010 began shipping to new customers and maintenance customers in January 2010.

Key GibbsCAM 5-axis Enhancements

These include more spiral machining options, new gouge check projection options, a new lead in/lead out “flip” option, a new axial shift damp option for trimming applications, and support for countersink and keyway cutters. More specific additions are the following.

Geometry Creation – A Surface Tools plug-in has been added to create surfaces for repairing or improving machinability of surfaces from solids.

Adaptive Cuts – This new option enables regulating the distance between paths based upon the angle of the surface to be machined to provide a consistent surface finish, regardless of surface angle.

Impeller Roughing – Has been enhanced with functionality that covers more contingencies, especially useful when roughing near and around splitter blades.

Tool Retraction – A new option, Retract Through Tube Center, enables retracting cutting tools from angled pockets while avoiding walls, especially useful for machining cylinder head ports and similar geometry.

Key Enhancements to Solids Machining

New, More Capable Plunge Roughing – No longer a plug-in, it is a tile in the CAM palette, with the ability to calculate material removal strategies that accommodate carbide-inserted drills, which require special motion for no-drag retractions, while avoiding collision in tight or narrow areas.

Enhancements to Advanced 3D Machining – These include the addition of Hit Flats with specified tools for Pocketing, the ability to specify flatness tolerance in Flats Cut to ensure all desired “flat” areas are machined, locking high feed rate for Shortest Route and Minimal Vertical retract styles, addition of Trim to Ramp Advance as a Contour option for waterline cuts, specifying surface finish with step-over distance or scallop height parameters, and using Stock Bounding Box as an additional machining boundary.

Addition of Option for Stock – Facet bodies, generated from a previous machining process, or brought in through a data file, can now be used as initial stock in solid pocketing.

64-bit Implementation

A significant development, the 64-bit implementation allows taking advantage of the more powerful, multi-processor PCs equipped with 4GB or more of RAM. This provides tighter interoperability with 64-bit CAD systems that are co-resident with GibbsCAM on a PC. Also, 64-bit operation reduces computation time when processing extremely long programs or working with complex geometry. It will also enable users to take advantage of system enhancements when running under the Windows 7 operating system.

Even More Enhancements

GibbsCAM 2010 includes many more features, some for ease of use, and others to extend functionality, including enhancements to the user interface and for the Milling, MTM (multi-task machining) and Wire EDM modules, as well as new add-ins for data exchange to support Inventor 2010, SolidWorks 2010, and additional CAD file import and translation. Furthermore, the Macros menu was enhanced with changes for easy access, uninterrupted operation, and support for 5-axis and Advanced 3D processes and calls to plug-ins.

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Fiberguide’s Multimode Fibers Provide Accurate High Power Laser Delivery

Lightweight and flexible optical fibers eliminate heavy articulated arms

Stirling, N.J. (January 11, 2010) – Delivery of high power laser light in scientific, military, and industrial/ commercial applications normally requires bulky, inconvenient and often heavy articulated arms. For a more efficient approach to laser delivery, Fiberguide Industries offers its multimode, step-index optical fibers.

Fiberguide’s multimode fibers are a simple way to accurately deliver high power laser beams. They feature an air-gap design, where the fiber extends into free space. This provides an epoxy-free region where thermal energy can be safely dissipated without burning the surrounding material, a common cause of failure in standard connectors. To maximize power handling and beam uniformity, fiber end surfaces are cleaved and then laser polished to eliminate contaminants, scratches, chips and pits.

Standard core diameters of 100µ, 200µ, 300µ, 400µ, 600µ, 1000µ and 1500µ are available, with non standard diameters available upon request. To aid in the correct fiber diameter selection for each particular application, Fiberguide’s new data sheets provide updated technical information.

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METTLER TOLEDO Introduces GWP® Risk Check for Balances and Scales

COLUMBUS, Ohio (January 12, 2010) – METTLER TOLEDO is pleased to announce the launch of GWP®
Risk Check for balances and scales. Risk Check is an interactive online assessment tool that provides both qualitative and quantitative analysis of balance performance and weighing environment. In a matter of minutes, Risk Check provides advice on optimizing quality assurance. Quality Managers gain insight on improving weighing processes to save time and money, and to reduce waste.

“Risk Check interacts with every type of balance, independent of model, type, or manufacturer,” explains Martin Huber, Ph.D., marketing manager for laboratory balances at METTLER TOLEDO. “It offers orientation in the mass of regulation guidelines.”

Risk Check helps quality managers assess the appropriateness of their weighing environment, and balance testing frequency. Then, by plugging in real-world data, quality managers discover if their “weighing risk”–the possibility that poor weighing accuracy or the environment are skewing measurements–is low, or if they need to make changes to help ensure safe, accurate and consistent results.

Finally, Risk Check provides expert advice on which adjustments will optimize balance performance and reduce the risk of inaccurate measurements. This can be critical in industries where external auditors test a company’s quality system according to set standards. “It serves as a sort of ‘mock audit’–a rehearsal for the actual audit,” explains Huber.

Risk Check analyzes weighing risks based on the international weighing guideline Good Weighing Practice™, or GWP®. The guideline is appropriate for use by quality, laboratory and manufacturing managers in the pharmaceutical, chemical and food and beverage industries, or in any industry that relies on accurate materials weighing to produce uniform results.

In order to determine the level of weighing risk in a current working environment and discover how to obtain more consistent, precise results for better quality assurance, visit www.good-weighing-practice.com and select “Risk Check.”

GWP Good Weighing Practice™

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Jim King to be Sr. Vice President of Sales for Okuma America Corporation

Jim King, Sr. Vice President of Sales – Okuma America Corporation

Charlotte, NC (January 7, 2010) – Jim King will join Okuma America Corporation as the Senior Vice President of Sales. Mr. King will be responsible for leading the Okuma sales team and spearheading the relationships with the Okuma distributors in North and South America. He brings to Okuma nearly 30 years of experience working in industrial markets, including automation and control software.

Mr. King comes to Okuma from Siemens Energy and Automation where he served as the Director of Strategic Channel Development. While at Siemens, he was successful at bringing discipline and structure to the distributor network, resulting in significant sales increases.

“Jim King has a history of leading change, improving processes and increasing sales. He has a natural inclination to look at business performance and seek improvements”, stated Larry Schwartz, President and COO of Okuma. “We look forward to using his talents and experience as an excellent resource, supporter of and partner for our distributors.”

Mr. King will be based at the Okuma America Corporation headquarters in Charlotte, NC and will join Okuma on Monday, January 18.

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PartMaker Version 2010 is Now Available

The latest PartMaker Version is officially released; packed with new functionality and enhanced capability.

Figure 1:  PartMaker Version 2010 is now available to end users.  PartMaker Version 2010 is the most ambitious PartMaker release made to date, featuring an unprecedented level of new technology and improvements across the entire PartMaker product line.

Figure 1: PartMaker Version 2010 is now available to end users. PartMaker Version 2010 is the most ambitious PartMaker release made to date, featuring an unprecedented level of new technology and improvements across the entire PartMaker product line.

Fort Washington, PA – PartMaker Inc., a division of Delcam Plc, is pleased to announce that PartMaker Version 2010, its latest version of PartMaker Software for programming CNC Mills, Lathes, WireEDMs, Turn-Mill Centers and Swiss-type lathes is now available. PartMaker Version 2010 is the most significant PartMaker release made to date as it features a number of new powerful features and enhancements that will allow users to program faster, make more complex parts and take advantage of the latest in machine tool technology.

“PartMaker Version 2010 is the most significant release made to date and will provide every PartMaker user an immediate productivity improvement,” states Delcam’s PartMaker Inc. Division President, Hanan Fishman. “Plugging into Delcam’s development staff, the largest in the CAM industry, has facilitated the incredible leap in technology included in PartMaker Version 2010. Perhaps most importantly, all the new technology in PartMaker Version 2010 is provided in PartMaker’s industry leading easy-to-use user interface, allowing users to truly take advantage of the new functionality Version 2010 provides.”

Major highlights of this newest release, PartMaker Version 2010, include the ability to perform 5-axis simultaneous milling on multi-axis lathes, more powerful milling functionality, enhanced grooving routines, faster tool path creation, improved solid model-based programming tools and the ability to better visualize thread whirling. A host of additional productivity, user-driven enhancements will also be featured in PartMaker Version 2010.

The 5-axis simultaneous milling functionality in PartMaker Version 2010 is based on robust, well-proven technology used in PowerMILL, Delcam’s world leading specialist NC CAM software for the manufacture of complex shapes.

5-Axis Simultaneous Milling for Multi-Axis Lathes

PartMaker Version 2010 features an optional module to perform simultaneous 5-axis swarf milling on multi-axis lathes. Swarf machining is a technique that allows side cutting with an endmill while proceeding along the surface of a part, such as the sidewalls of a tapered rib. Swarf machining can be used for profiling the edge of components using the side of the tool to remove material. The benefits of 5-axis simultaneous swarf machining over traditional 3-axis milling strategies include significantly reduced machining time and improved surface finish. Employing swarfing can allow parts to be machined complete in a single set-up by allowing for more advanced de-burring techniques thus eliminating time consuming and laborious additional finishing.

The new swarfing functionality in PartMaker lets users take advantage of B-axis lathes with 5-axis simultaneous machining functionality. PartMaker’s 5-axis swarf milling is powerful, yet easy to use, allowing the user to apply this complex machining technique in an intuitive manner.

PartMaker and PowerMILL Integration

For all complex 5-axis machining strategies currently supported by PowerMILL, including blade and blisk machining, as well as for highly sophisticated 3-axis strategies, PartMaker Version 2010 will feature the option for a direct interface to PowerMILL. PowerMILL tool paths can be imported directly into PartMaker Version 2010, manipulated and synchronized on PartMaker’s Process Table, simulated and post processed directly from the PartMaker working environment. This integrated solution of two market leading technologies assures users they will never be limited in their ability to program and optimize parts in the most efficient and powerful way possible.

More Powerful Milling Strategies

PartMaker Version 2010 features a number of more advanced 2 ½ axis milling routines not available in previous PartMaker versions including a variety of High Speed Machining Strategies, Trochoidal Milling, Rest Area Machining, Face Milling and a more powerful Pocketing strategy among others. These additional milling strategies are also based on PowerMILL technology and have been adapted to work inside of PartMaker in an efficient and easy-to-use manner. Additionally, the software’s chamfering ability is much improved, allowing users to automatically chamfer or round any edge with a single mouse click. This functionality is critical for “dropping parts complete” on multi-axis lathes and eliminating costly secondary operations. PartMaker Version 2010 also features totally new and highly sophisticated functionality for thread milling as well as automated face milling.

Improved Thread Whirling Programming and Simulation

PartMaker Version 2010 includes an improved facility for automating the programming and simulation of thread whirling, a programming technique often used in the programming of “bone screw” threads as well as other specialty threads commonly found on threaded surgical implants. The popularity of thread whirling attachments on Swiss-type lathes have grown substantially in recent years because of the dual benefit this technique offers manufacturers making threaded parts. Specifically, thread whirling allows threaded products to be produced faster because this technique only requires a single pass, where as traditional multi-pass threading routines require multiple passes to achieve the same result. Additionally, with the rigidity afforded by a sliding-headstock Swiss-lathe, thread whirling can also provide higher and more repeatable precision.

PartMaker Version 2010 includes specially developed algorithms and user interface to automate the programming of this unique manufacturing technique. Additionally, PartMaker’s 3D simulation fully simulates machining with a thread whirling attachment as these attachments can generally be quite large inside the working envelope of a machine and thus provide additional risk of collision during machining.

Additional Productivity Enhancements

PartMaker Version 2010 includes a number of user requested productivity enhancements. Among these improvements are: enhanced grooving functionality, powerful and flexible threading capability, improved solids-based programming and additional CAD functionality. Additionally, 2D tool path selection has been improved from previous versions. The new automated tool path selection techniques in PartMaker Version 2010 will provide users a significant productivity improvement by measurably speeding up programming time. Space ball support has also been added in PartMaker Version 2010. Additionally, a number of improvements to the software’s Tool Database have been made in Version 2010.

Automatic Software and Multi-Axis Post Processor Updating

PartMaker Version 2010 features a new facility for automatically updating to the most recent release of the software directly from the PartMaker application’s user interface. Additionally, users will also be able to update to the most recent version of their licensed multi-axis turning post processors directly from the software’s user interface as well. PartMaker Inc.’s application staff maintains a library of well documented, well supported multi-axis turning post processors which include virtually every Swiss and Turn-Mill machine ever built. These post processors are constantly being improved to include new functionality. With PartMaker Version 2010, users will be able to tap into these improvements automatically, by just downloading their licensed post processors from the software’s user interface with the click of a button. These updates improvements to both post processors as well as accompanying machine simulation files for the software’s Advanced and Full Machine Simulation modules.

More on PartMaker

PartMaker is a Knowledge Based Machining system, allowing it to provide a substantial gain in programming efficiency by remembering the tools, material and process information necessary to machine individual part features. It thus relieves the user from reentering the same features information for subsequent parts. It also improves productivity by placing the emphasis on tool management functions.

PartMaker pioneered the field of CAM software for Turn-Mills and Swiss-type lathes with its patented Visual Programming Approach for programming multi-axis lathes with live tooling. It assures quicker learning and easier use. It makes an extensive use of pictures to help the user describe tools, part features and machining data. Synchronization of tools working on multiple spindles is achieved by a few mouse clicks.

PartMaker Inc. is a subsidiary of Delcam Plc, the world’s leading developer and supplier of complete CAD/CAM software solutions. Delcam Plc is publicly traded on the AIM exchange in London. While PartMaker is sold direct in North America by PartMaker Inc. PartMaker is sold overseas through a network of sales partner offices operating in over 120 countries.

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TAYLOR HOBSON OPENS INDIA OFFICE TO SUPPORT GROWING CUSTOMER BASE

BANGALORE, INDIA—AMETEK Taylor Hobson, a leading manufacturer of ultra-precision measurement instrumentation, has expanded its service and support capabilities in India with the opening of an office in Whitefield, Bangalore.

The new facility serves as a base for Taylor Hobson’s India sales and service operations as well as a training centre for its Indian customers. In addition to instrument demonstration and training, the office has a repair facility and workspace for sales, service and engineering employees.

“We’re very pleased about the opening of the Bangalore office, “notes Bruce Wilson, Vice President and General Manager of AMETEK Ultra Precision Technologies. “Our new state-of-the-art facility demonstrates the importance of our growing Indian customer base for which we will now provide a wider range of products and services, including training and factory-direct support.”

Taylor Hobson is an ultra-precision technology company operating at the highest levels of accuracy within the field of surface and form metrology, providing for the most demanding industrial and research applications. Taylor Hobson currently serves the Indian aerospace, automotive, and manufacturing industries with its industry-leading line of contact and non-contact surface profiling and measurement systems.

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BIG Kaiser Elevates Industry Support with New Corporate Headquarters

Hoffman Estates, IL – BIG Kaiser Precision Tooling Inc. is excited to announce the opening of its new corporate headquarters in Hoffman Estates, IL. At 33,000 square-feet, the new facility is nearly three times larger than BIG Kaiser’s former headquarters, and features a state-of-the-art showroom and resource center, high-tech classroom, office space, warehouse and repair center.
The new 5,000 square-foot showroom features extensive tooling and demonstration displays from BIG Kaiser’s complete product lineup. In-house machining centers allow the showroom to double as a resource center for customer demos and training. The facility also includes a high-tech classroom for advanced product training and presentations.

“This is a significant and necessary investment for our company,” explains BIG Kaiser President and COO Chris Kaiser. “Our new facility symbolizes BIG Kaiser’s ongoing commitment to its customers and our confidence in the industry’s future.”

The move to the new headquarters allows BIG Kaiser to remain committed to providing customers with the highest level of support. The new 10,000 square-foot warehouse contains BIG Kaiser’s extensive product inventory, allowing for minimized shipping time and cost to customers. An in-house repair center is staffed with skilled technicians to quickly fulfill customer’s repair or maintenance needs.

“Our high levels of service and engineering support are very important to our customers. This facility brings the energy, capacity, resources and technology to support our reputation,” Kaiser continued. “We are excited about our future and thankful to our employees and all others who have gotten us to this point.”

BIG Kaiser Precision Tooling is a leader in high precision tooling systems and solutions. With brands including Kaiser, BIG Daishowa, Speroni, Unilock, Sphinx, and more, BIG Kaiser’s line is focused on extreme accuracy and repeatability. BIG Kaiser’s mission is to support North American manufacturers with products that are designed and manufactured to a superior standard. Guaranteed.

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LMC PARTICIPATING IN MSQP PROGRAM FROM MORI SEIKI

LMC_1459_MSQP PartnershipLMC Workholding announces its approval as a Mori Seiki Qualified Peripherals (MSQP) supplier of face drivers, steady rests and chuck packages. LMC Workholding engineers and manufactures high quality chucks and standard and special workholding equipment. This includes international style power chucks and cylinders, wheel chucks, high volume machining power chucks, Neidlein face drivers and centers, Atling hydraulic steady rests, Richter manual steady rests, Stiefelmayer specialty clamping tools, Chandox brand chucks and cylinders and T de G large chucks.

Mori Seiki is a global leader in the manufacturing of lathes, machining centers, multi-axis turning centers and grinders. All orders for LMC products on new machine sales, and machines in the field under warranty, will be processed through MSQP. The MSQP program is the selection of quality peripheral equipment as Mori Seiki Qualified Peripherals, which will be used on Mori Seiki lathes and machining centers.

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Delcam to launch integrated CAM at SolidWorks World

Delcam, the world’s leading specialist supplier of machining software, will demonstrate its integrated CAM system for SolidWorks at the SolidWorks World 2010 exhibition to be held in Anaheim, California, January 31st to February 3rd. The initial version of Delcam for SolidWorks will include the company’s industry-leading technology for drilling and two- through five-axis milling. Future releases will cover the full range of machining operations, including turning, mill-turn and wire EDM.

Delcam for SolidWorks will, of course, be fully integrated into the SolidWorks environment so that the program looks and behaves like SolidWorks. It will offer full associativity so that any changes in the CAD model will be reflected automatically in the toolpaths. However, this associativity will be more intelligent than that offered in many other integrated CAM systems. Delcam for SolidWorks will not simply modify the existing toolpaths but will also review the choice of cutting tools and machining strategies, and change them if necessary.

All toolpaths generated with Delcam for SolidWorks can be checked by the integrated simulation module on the computer before being passed to the machine tool. Finally, the software comes with Delcam’s full range of post-processors to allow fast accurate data transfer to all leading types of machining equipment.

Delcam for SolidWorks marks a new direction for Delcam. Previously, the company has supplied all of its machining software as stand-alone systems that can be linked to any CAD program. “We have received many requests from customers that want to be able to undertake their CAM programming from within the SolidWorks environment,” explained Tom McCollough, Vice President of FeatureCAM Development,. “Delcam for SolidWorks provides direct access to Delcam’s world-leading CAM algorithms from within this leading design software.”

More on what is inside Delcam for Solidworks
Delcam for SolidWorks combines the benefits associated with Delcam’s PowerMILL and FeatureCAM CAM systems. It is based on Delcam’s proven machining algorithms that are already used by more than 30,000 customers around the world. For example, the software will offer PowerMILL’s exceptional speed of toolpath calculation, plus all of advanced strategies for high-speed machining, including trochoidal roughing, spiral finishing and Delcam’s patented Race-Line Machining technique. These strategies ensure increased productivity, maximum tool life and immaculate surface finish, even when cutting the hardest, most challenging materials.

At the same time, Delcam for SolidWorks will have the same strong focus on ease-of-use as FeatureCAM, including all of the knowledge-based automation that makes it so consistent and reliable. Most importantly, the software will include FeatureCAM’s Automatic Feature Recognition system which automatically extracts detailed feature information from the SolidWorks model. The system not only recognizes holes and pockets within the model but also groups similar holes by size and type automatically, and indentifies draft on pocket walls, and any fillets or chamfers within the pocket. Once the features have been identified, Delcam for SolidWorks undertakes automatic selection of cutting tools, machining strategies, and feeds and speeds, to complete the programming operation.

SolidWorks World

SolidWorks World

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