Industry News

METHODS MACHINE TOOLS NAMES JOCHEN REICHERT AS NEW WESTERN REGIONAL TECHNICAL SALES MANAGER.

Mr. Jochen Reichert

SUDBURY, MA. U.S.A. (March 1, 2010) – Methods Machine Tools, Inc., a leading supplier of innovative precision machine tools, has selected Mr. Jochen Reichert for the position of Western Regional Technical Sales Manager. He will be covering the United States west of the Mississippi River, Mexico and Costa Rica.

“Jochen brings a unique skill set to Methods,” commented Mr. Dave Lucius, VP of Sales at Methods Machine Tools, Inc.  “Having been an applications manager specializing in Five axis in CNC machining, in addition to owning his own machine shop, he has an in-depth understanding of the manufacturing process for many different applications and can help customers streamline their processes.”

Prior to joining Methods, Mr. Reichert spent eight years as Applications Manager at the North American Headquarters for the German-based 5-axis CNC-operated machine tool builder Hermle Machine Company LLC.  There he managed all applications projects including turnkeys, time studies, test cuts and training.  Mr. Reichert specialized in improving manufacturing processes for a variety of turbo machinery products, including impellers, turbines and blisks.  Before that, Mr. Reichert operated his own machine shop in Alberta, Canada. For seven years, he produced parts for many industries including oil drilling, snowmobile manufacturing, agricultural equipment, the computer industry and more.

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GibbsCAM 2010 to be Demonstrated at WESTEC 2010

Includes New Plunge Roughing, Additions to 5-axis and Advanced 3D Machining, Plus 64-bit Implementation

MOORPARK, CA – March 1, 2010 – Gibbs and Associates, developer of GibbsCAM® software for maximizing programming efficiency of CNC machine tools and a Cimatron company, announced today that it will be demonstrating GibbsCAM 2010 during the WESTEC 2010 show at the Los Angeles Convention Center in Los Angeles, California from March 23-25, 2010 in booth #2236.  This new release includes multiple new features, additions, enhancements, and productivity tools.  

“We have been working very hard to provide customers new functionality across the GibbsCAM product family,” says Bill Gibbs, founder and president of Gibbs and Associates. “We added many capabilities to make programming and machining easier and more efficient, especially with new features in 5-axis and solids machining. We also implemented 64-bit operation to enable faster processing of long programs and complex parts, added support for new tools and tool holders, extended functionality within various modules, and extended and updated interoperability with various CAD systems,” he adds. “All this is in addition to the recent integration of VoluMillTM and making GibbsCAM compatible with the Windows® 7 operating system.”

 

Key GibbsCAM 5-axis Enhancements

These include more spiral machining options, new gouge check projection options, a new lead in/lead out “flip” option, a new axial shift damp option for trimming applications, and support for countersink and keyway cutters. More specific additions are the following.

Geometry Creation – A Surface Tools plug-in has been added to create surfaces for repairing or improving machinability of surfaces from solids.

Adaptive Cuts – This new option enables regulating the distance between paths based upon the angle of the surface to be machined to provide a consistent surface finish, regardless of surface angle.

Impeller Roughing – Has been enhanced with functionality that covers more contingencies, especially useful when roughing near and around splitter blades.

Tool Retraction – A new option, Retract Through Tube Center, enables retracting cutting tools from angled pockets while avoiding walls, especially useful for machining cylinder head ports and similar geometry.

Key Enhancements to Solids Machining

New, More Capable Plunge Roughing – No longer a plug-in, it is a tile in the CAM palette, with the ability to calculate material removal strategies that accommodate carbide-inserted drills, which require special motion for no-drag retractions, while avoiding collision in tight or narrow areas.

Enhancements to Advanced 3D Machining – These include the addition of Hit Flats with specified tools for Pocketing, the ability to specify flatness tolerance in Flats Cut to ensure all desired “flat” areas are machined, locking high feed rate for Shortest Route and Minimal Vertical retract styles, addition of Trim to Ramp Advance as a Contour option for waterline cuts, specifying surface finish with step-over distance or scallop height parameters, and using Stock Bounding Box as an additional machining boundary.

Addition of Option for Stock – Facet bodies, generated from a previous machining process, or brought in through a data file, can now be used as initial stock in solid pocketing.

64-bit Implementation

A significant development, the 64-bit implementation allows taking advantage of the more powerful, multi-processor PCs equipped with 4GB or more of RAM. This provides tighter interoperability with 64-bit CAD systems that are co-resident with GibbsCAM on a PC. Also, 64-bit operation reduces computation time when processing extremely long programs or working with complex geometry. It will also enable users to take advantage of system enhancements when running under the Windows 7 operating system.

Even More Enhancements

GibbsCAM 2010 includes many more features, some for ease of use, and others to extend functionality, including enhancements to the user interface and for the Milling, MTM (multi-task machining) and Wire EDM modules, as well as new add-ins for data exchange to support Inventor 2010, SolidWorks 2010, and additional CAD file import and translation. Furthermore, the Macros menu was enhanced with changes for easy access, uninterrupted operation, and support for 5-axis and Advanced 3D processes and calls to plug-ins.

For more information about GibbsCAM, or to locate your local GibbsCAM reseller, go to www.GibbsCAM.com, call 1-800-654-9399, or email info@GibbsCAM.com.

GibbsCAM 2010

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Planit appoints Ambo Technologies as new Radan Reseller

Planit have extended their relationship with Toronto-based Ambo Technologies to include Radan, the market leading software for sheet metal fabrication.

Ambo have been an Edgecam Reseller for more than 13 years and made the decision to switch to Radan from their current sheet metal application after careful technical and commercial consideration.
Radan provides solutions for design (2D & 3D), manufacturing (punching, profiling, nesting and bending) and production control (cost estimation, process management).

“By offering both Edgecam and Radan, we are able to better serve the Canadian market and our existing customers by providing solutions for nearly every sector of metals manufacturing. We have already seen a number of existing customers of our previous sheet metal solution switch to Radan with great success.” said Bogdan Steiu, owner of Ambo Technologies.

“Ambo Technologies have been an important partner for many years and this new agreement further cements our relationship. Bogdan Steiu and his team continue to provide great products and services to their customers, helping them remain competitive in this challenging economic climate” commented Steve Sivitter, Planit’s Regional Director for the Americas.

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AWEA Supply Chain Manager to Explore Renewable, Wind Energy at WESTEC, March 23-25, in Los Angeles

DEARBORN, Mich. March 2, 2010 – Energy is Matt Garran’s forte. A supply chain manager for the American Wind Energy Association (AWEA), Garran will offer insights on how manufacturing companies can grow in the renewable energy and wind industry at WESTEC 2010 Thursday, March 25 at the Los Angeles Convention Center.

Garran’s keynote address will kick off another full day of informative sessions for manufacturing engineers, at WESTEC 2010, an event organized by The Society of Manufacturing Engineers (SME).

Garran identifies and resolves issues related to the production and installation of wind turbines for the AWEA. Prior to joining the association, Garran was the director of technical services for the Great Lakes Wind Network. He has extensive experience in the manufacturing, construction and mining industries.

The definitive West Coast event for manufacturing professionals, WESTEC 2010, will run three days, from Tuesday, March 23 – Thursday, March 25 and be chockfull of informative sessions to help manufacturing companies prepare for and take advantage of the coming period of economic recovery.

Attendees at WESTEC 2010 will be able to see demonstrations of the latest technologies, watch free show floor presentations and hear three keynote addresses and a panel discussion addressing the wind energy supply chain and prospects in aerospace/defense and renewable energy. More than 400 exhibitors are expected.

WESTEC 2010 will also feature free sessions on

  • How to Position a Company for Future Aerospace Supply Chains,” by Richard Scofield, U.S. Air Force Lt. General (retired)
  • “Lean Manufacturing is Green Manufacturing,” by Isidro “Izzy” Galicia, president and CEO, Incito Consulting Group
  • “Staying Ahead in a Global Market—US Tax Incentives,” by Randy Eickhoff, president, Acena Consulting, LLC
  • “Health Insurance Programs for Machine Shops,” by Michael Dochterman, Valley Insurance Services

Aerospace manufacturing professionals can also opt in for an Aerospace Global Forecasting Luncheon featuring Richard Aboulafia, vice president of Analysis at Teal Group Corporation and aerospace industry analyst, technical sessions on advanced materials, machining, metalworking fluids, non-traditional machining processes, tooling or mold-making and metrology.

Find more information on WESTEC 2010 and register for the luncheon or paid sessions at www.westeconline.com .

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People of the PMPA Management Update

Just a few of the people we caught up with at the Precision Machined Products Association Management Update over the weekend in sunny Scottsdale Arizona.

Albert Thuro of Thuro Metal Products instructed Noah Graff that he needs to find a wife soon or he’ll be relegated to “leftovers.” Romas Juodvalkis of Allways Precision talked about being electrocuted and surviving as a 20-year-old repairman at R.J. Frisby in Chicago. Dan Hankla of Alger Manufacturing, Ontario, California, has an ongoing tug of war with the state’s OSHA equivalent over degreasing processes. Dave Knuepfer of Dupage Machine Parts, who never seems to gain any weight, is finding success hiring local high school kids as interns to get new blood in the shop. Brian Adams of R.F. Mau Co. dropped 35 pounds and showed off his waist looking “maaaavelous.” Jack Steuby of John J. Steuby Co. Screw Machine Products looked himself, and is still trying to make up his mind about making can openers. Say it ain’t so, Jack.

Ron Bracalente of Bracalente Manufacturing Group in Trumbauersville, Penn., is exporting product to China which then goes to Poland. Mark Fordyce of Component Bar Products, O’Fallon, Missouri, talked of competing with Hydromat on spares while being a local supplier. Jeff Ohlemacher of EMC Precision in Elyria, Ohio, told members about having to exert social pressure on Barack Obama to wear safety glasses when the president visited his shop several months ago. Aaron Bagshaw of 140-year-old W.H. Bagshaw Company of Nashua, New Hampshire, was enjoying Phoenix with his wife and two kids. He and his wife are pleased lately about picking up five Nomura Swisses for 23 grand.

Lots of metal guys came but the only machine tool reps were Jim Trunk of Schutte, Jeff Reinert of INDEX, Olaf Tessarzyk of ZPS, and Luca Lanzetta of Pietro Cucchi America.

It was a better turnout than last year in Tampa with 98 companies represented to last year’s 92. It was a serious group. The U.S. vs. Canada gold medal hockey game drained only a few from the presentation of sales guru Jack Daly on Sunday.

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Oxygen Education Releases Lean Manufacturing Online Learning Content

New lean content extends Oxygen’s library of ready-to-implement online training content for technical education and workforce development.

Indianapolis, Ind. – February 25, 2010 – Oxygen Education, LLC , a market leading developer of online content for technical education and workforce development, today announced the release of two lean manufacturing online learning content modules. Derived largely from the Toyota Production System (TPS), lean techniques seek to cut costs by eliminating waste from all company processes, provide customers the best value, and increase productivity. New lean content addresses the demand for training in the history and principles of lean techniques and provides the foundation for advanced study of lean manufacturing practices. All Oxygen Education content can be taught totally online or in a blended learning environment as a complement to face-to-face instruction.

Content modules released today are:

Lean Overview & Workplace Organization
This training module provides understanding of the context and vocabulary of lean manufacturing, including:

  • the history and purposes of lean manufacturing
  • the Toyota Production System
  • principles of workplace organization
  • the 5S workplace organization process: Sort, Straighten, Shine, Standardize, Sustain

The module is designed for middle school, high school, and community college students and workforce development participants who require a basic understanding of lean manufacturing principles.

Introduction to Lean

The first content module in a suite of ten lean manufacturing online learning modules provides the foundation for more advanced study of lean manufacturing practices. The Lean Techniques Suite is designed to be implemented as a complete study of lean in postsecondary institutions and workforce development initiatives. In business and industry the Lean Techniques Suite is intended to educate the workforce on lean methods as part of a lean techniques implementation program. The nine additional modules in the suite will provide in-depth study of Lean Theory and the eight tools used to implement lean practices: 5S, Kanban and Pull/Flow, Visual Workplace, Standardized Work, Kaizen, Value Stream Mapping, Setup Reduction (SMED), and Total Production Maintenance.

“Implementing lean practices affords business and industry flexibility to adapt in changing conditions that is especially desirable in an unsure economy,” said David Sandmeyer, director of product development, Oxygen Education. “We anticipate these new training modules will be very popular among educational institutions and workforce development initiatives that are preparing learners for employment as well as in companies that plan to implement lean methods.”

The newly released lean manufacturing content further extends Oxygen Education’s extensive library of online learning content. In addition to Lean Techniques, Oxygen’s Library provides engaging, simulation-based online learning content for technical education and workforce development in Advanced Manufacturing, Alternative Energy, Green Technology, Logistics, and Fundamental/Communication Skills.

Oxygen Education’s interactive content engages students in active learning. The online format allows learners to access learning content 24/7 and enables individuals to move through the content at the pace that’s most comfortable for them. Contact Oxygen Education at sales@o2ed.com, 317-275-5959 for information about implementing Lean Techniques content or any of Oxygen’s engaging, interactive online training content for technical education and workforce development.

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Greg Champion Promoted to Vice President of Sales & Marketing for Goellner, Inc.

Goellner, Inc. in Rockford, IL, announces the promotion of Greg Champion to Vice President of Sales & Marketing. Goellner, Inc. is the holding company for Advanced Machine & Engineering and Hennig, Inc., two leading suppliers to the machine tool, power gen, primary metals and other industries.

Greg has many years of experience with Hennig, Inc, and over twenty years of experience in a variety of management positions in the machine tool and machine tool accessory industries.

In his new role, Greg will oversee all Sales and Marketing activities, which include the strategic direction and management of our worldwide Marketing and Sales initiatives.  He will also be developing new business opportunities, both domestically and globally.

Greg will direct the Sales and Marketing Departments of both Advanced Machine & Engineering and Hennig, Inc. and will work in conjunction with the staff at both locations.

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NTMA/PMA ANNOUNCE RE-SHORING INITIATIVE TO BRING U.S. MANUFACTURING JOBS BACK HOME

The National Tooling and Machining Association (NTMA), the Precision Metalforming Association (PMA) and the Association for Manufacturing Technology (AMT) announce the 2010 NTMA/PMA Contract Manufacturing Purchasing Fair: Re-Shoring to Bring U.S. Manufacturing Jobs Back Home. With one stop, OEMs can find competitive U.S. job shops. The Re-Shoring Purchasing Fair will be held on May 12, 2010 at the Hyatt Regency Irvine Hotel, Irvine, CA.
The White House and Congress seem to announce each week a new plan to “Save U.S. jobs, especially manufacturing jobs.” Re-shoring, also called “back-shoring” and “on-shoring,” is a non-protectionist, private sector-driven way to reduce imports (and our trade deficit), increase our “net exports” and create jobs. Re-shoring means bringing lost manufacturing jobs back to the U.S. by uniting large manufacturers with competitive domestic suppliers. Going local can reduce a company’s total costs and offer a host of other benefits, while bringing U.S. manufacturing jobs back home. The NTMA and PMA re-shoring initiative will document to large manufacturers nationwide the benefits of sourcing in the United States. The highlight of the re-shoring campaign is the first-ever “Re-Shoring Fair” which builds on the 50 successful domestically focused Fairs held by NTMA over the last 25 years. It will provide a one-stop for larger U.S. manufacturers (OEMs) to find competitive U.S. job shops to manufacture parts and tooling. More than 50 representatives from large manufacturers are expected to attend and learn about competitive domestic sourcing opportunities from 200 top custom U.S. manufacturers. The Fair is intended to change the sourcing paradigm from “Off-shored is cheaper” to “Local reduces Total Cost of Ownership” and will focus on machined, stamped and fabricated parts, special tooling (dies, molds, jigs, fixtures and gauges) and special machines. Work now being produced domestically is also welcome. The government and media have focused almost exclusively on increasing exports. This initiative, instead, helps U.S. companies take the home field advantage, since they can be much more competitive in the U.S. vs. imports than trying to export to other countries. The move to re-shore production has grown increasingly popular in the U.S. in the face of higher transportation and fuel costs, higher wage rates and reject rates in developing countries. Today, large manufacturers re-shore to:

  • Reduce pipeline and surge inventory impacts on JIT operations;
  • Improve the quality and consistency of inputs;
  • Localize manufacturing operations near R&D facilities, strengthening innovation;
  • Reduce IP and regulatory compliance risk; and
  • Minimize carbon footprint

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MOTOMAN PARTNERS WITH DASSAULT SYSTEMES TO DELIVER STATE-OF-THE-ART SIMULATION SOFTWARE FOR THE ACADEMIC MARKET

Dayton, OH – Motoman Inc., a leading industrial robot manufacturer, and Dassault Systèmes, Inc., a worldwide leader in 3D and PLM solutions, have entered into a partnership to market the DELMIA Digital Manufacturing simulation software to colleges and universities in North America.  The DELMIA software suite includes Basic CATIA for 3D modeling, DELMIA V5 for robot simulation, plus three other components for human modeling, PLC validation and NC machining.

“The Dassault suite delivers the five most essential elements for educating today’s engineering students in virtual manufacturing and PLM.  Through this partnership we are pleased to offer DELMIA software preconfigured with Motoman’s family of robots for the academic market,” says Roy Smolky, DELMIA Academic Sales – Americas.

“As a global leader in industrial robotics, Motoman has a long history of providing schools with robots and software for use in their engineering or technology programs.  Adding the DELMIA software allows for a single development environment to be used for the entire CIM cell, not just for the robot.  Educators can now focus on imparting automation concepts rather than on the particulars of a given robot language,” according to Erik Nieves, Technology Director for Motoman Inc.

Nieves adds, “Motoman is especially pleased to have DELMIA V5 support programming and simulation of our seven axis robots.  The SIA family of highly dexterous robot arms is unique, and offers the academy an unprecedented hardware platform for research.  Combining the SIA with Dassault’s software will enable schools to explore new applications while preparing tomorrow’s engineers to be productive upon graduation.”

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Eriez® Announces 5-Star Service™ Lift Magnet Certification and Refurbishment Program

Erie, Pa. — Eriez® 5-Star Service™ now offers a Lift Magnet Certification and Refurbishment Program. “If you need new magnets, need to have your current magnets repaired, certified or completely rebuilt, Eriez has a solution for you,” says Dave Hansen, Eriez’ Customer Service Manager.

Hansen explains, “Eriez’ lift magnets are built in compliance with ASME B30.20 standards. Through our Inspection Program, we check your magnets to ensure they remain in compliance.” Eriez’ procedure includes: inspection of lift magnet surface and resurfacing of poles (if needed), inspection of all other parts, replacement of any missing parts, repair/replacement of all damaged parts, replacement of warning labels and capacity markings and load testing and certification.

Every magnet repaired by Eriez is returned with a “Certificate of Compliance” guaranteeing the repairs and the load test of the serviced magnet comply with ASME B30.20. Eriez Certified repairs come with a one year “As New” Warranty. Plus, customers can receive 20 percent off their first certification. (Contact Eriez for details.)

Eriez’ Magnet Exchange Program is an ideal solution for customers who need to get a magnet back in place quickly when their lifting magnet needs repair. Customers may be able to get a pre-certified, refurbished SafeHold® Lift Magnet from Eriez’ stock shipped to them within 24 hours of Eriez receiving their magnet for repair.

To meet the criteria for the Exchange Program, the customer’s magnet must pass Eriez’ two point inspection. If the load test is within specifications and the rotor is intact and operational, it may qualify. Exchange magnets—which are the same make and model of the returned magnet–ship with a “Certificate of Compliance” and include a one year “As New” Warranty.

If a customer’s SafeHold Lift Magnet is not eligible for the Exchange Program, Eriez will refurbish it to “As New” condition and ship it back to the customer within three to five days. The refurbished magnet ships with a “Certificate of Compliance” and includes a one year “As New” Warranty.

In cases in which inspection of a magnet at Eriez indicates internal magnet damage, customers are contacted with a quote and lead time on internal magnet repairs or a new magnet. Most new magnets are available from stock.

Through the EriezXpress™ Program, Eriez offers a wide array of lift magnets for next day delivery. Upon credit approval, orders received for select lift magnets by 4:00 p.m. EST will be processed and shipped the next business day. “When you need it now, EriezXpress is the solution,” said Dave Heubel, Eriez’ National Sales Manager.

For more information on Eriez’ 5-Star Lift Magnet Certification and Refurbishment Program, call 1-888-999-ERIEZ, visit http://service.eriez.com or email eriez@eriez.com.

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