Industry News

AWEA Supply Chain Manager to Explore Renewable, Wind Energy at WESTEC, March 23-25, in Los Angeles

DEARBORN, Mich. March 2, 2010 – Energy is Matt Garran’s forte. A supply chain manager for the American Wind Energy Association (AWEA), Garran will offer insights on how manufacturing companies can grow in the renewable energy and wind industry at WESTEC 2010 Thursday, March 25 at the Los Angeles Convention Center.

Garran’s keynote address will kick off another full day of informative sessions for manufacturing engineers, at WESTEC 2010, an event organized by The Society of Manufacturing Engineers (SME).

Garran identifies and resolves issues related to the production and installation of wind turbines for the AWEA. Prior to joining the association, Garran was the director of technical services for the Great Lakes Wind Network. He has extensive experience in the manufacturing, construction and mining industries.

The definitive West Coast event for manufacturing professionals, WESTEC 2010, will run three days, from Tuesday, March 23 – Thursday, March 25 and be chockfull of informative sessions to help manufacturing companies prepare for and take advantage of the coming period of economic recovery.

Attendees at WESTEC 2010 will be able to see demonstrations of the latest technologies, watch free show floor presentations and hear three keynote addresses and a panel discussion addressing the wind energy supply chain and prospects in aerospace/defense and renewable energy. More than 400 exhibitors are expected.

WESTEC 2010 will also feature free sessions on

  • How to Position a Company for Future Aerospace Supply Chains,” by Richard Scofield, U.S. Air Force Lt. General (retired)
  • “Lean Manufacturing is Green Manufacturing,” by Isidro “Izzy” Galicia, president and CEO, Incito Consulting Group
  • “Staying Ahead in a Global Market—US Tax Incentives,” by Randy Eickhoff, president, Acena Consulting, LLC
  • “Health Insurance Programs for Machine Shops,” by Michael Dochterman, Valley Insurance Services

Aerospace manufacturing professionals can also opt in for an Aerospace Global Forecasting Luncheon featuring Richard Aboulafia, vice president of Analysis at Teal Group Corporation and aerospace industry analyst, technical sessions on advanced materials, machining, metalworking fluids, non-traditional machining processes, tooling or mold-making and metrology.

Find more information on WESTEC 2010 and register for the luncheon or paid sessions at www.westeconline.com .

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People of the PMPA Management Update

Just a few of the people we caught up with at the Precision Machined Products Association Management Update over the weekend in sunny Scottsdale Arizona.

Albert Thuro of Thuro Metal Products instructed Noah Graff that he needs to find a wife soon or he’ll be relegated to “leftovers.” Romas Juodvalkis of Allways Precision talked about being electrocuted and surviving as a 20-year-old repairman at R.J. Frisby in Chicago. Dan Hankla of Alger Manufacturing, Ontario, California, has an ongoing tug of war with the state’s OSHA equivalent over degreasing processes. Dave Knuepfer of Dupage Machine Parts, who never seems to gain any weight, is finding success hiring local high school kids as interns to get new blood in the shop. Brian Adams of R.F. Mau Co. dropped 35 pounds and showed off his waist looking “maaaavelous.” Jack Steuby of John J. Steuby Co. Screw Machine Products looked himself, and is still trying to make up his mind about making can openers. Say it ain’t so, Jack.

Ron Bracalente of Bracalente Manufacturing Group in Trumbauersville, Penn., is exporting product to China which then goes to Poland. Mark Fordyce of Component Bar Products, O’Fallon, Missouri, talked of competing with Hydromat on spares while being a local supplier. Jeff Ohlemacher of EMC Precision in Elyria, Ohio, told members about having to exert social pressure on Barack Obama to wear safety glasses when the president visited his shop several months ago. Aaron Bagshaw of 140-year-old W.H. Bagshaw Company of Nashua, New Hampshire, was enjoying Phoenix with his wife and two kids. He and his wife are pleased lately about picking up five Nomura Swisses for 23 grand.

Lots of metal guys came but the only machine tool reps were Jim Trunk of Schutte, Jeff Reinert of INDEX, Olaf Tessarzyk of ZPS, and Luca Lanzetta of Pietro Cucchi America.

It was a better turnout than last year in Tampa with 98 companies represented to last year’s 92. It was a serious group. The U.S. vs. Canada gold medal hockey game drained only a few from the presentation of sales guru Jack Daly on Sunday.

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Oxygen Education Releases Lean Manufacturing Online Learning Content

New lean content extends Oxygen’s library of ready-to-implement online training content for technical education and workforce development.

Indianapolis, Ind. – February 25, 2010 – Oxygen Education, LLC , a market leading developer of online content for technical education and workforce development, today announced the release of two lean manufacturing online learning content modules. Derived largely from the Toyota Production System (TPS), lean techniques seek to cut costs by eliminating waste from all company processes, provide customers the best value, and increase productivity. New lean content addresses the demand for training in the history and principles of lean techniques and provides the foundation for advanced study of lean manufacturing practices. All Oxygen Education content can be taught totally online or in a blended learning environment as a complement to face-to-face instruction.

Content modules released today are:

Lean Overview & Workplace Organization
This training module provides understanding of the context and vocabulary of lean manufacturing, including:

  • the history and purposes of lean manufacturing
  • the Toyota Production System
  • principles of workplace organization
  • the 5S workplace organization process: Sort, Straighten, Shine, Standardize, Sustain

The module is designed for middle school, high school, and community college students and workforce development participants who require a basic understanding of lean manufacturing principles.

Introduction to Lean

The first content module in a suite of ten lean manufacturing online learning modules provides the foundation for more advanced study of lean manufacturing practices. The Lean Techniques Suite is designed to be implemented as a complete study of lean in postsecondary institutions and workforce development initiatives. In business and industry the Lean Techniques Suite is intended to educate the workforce on lean methods as part of a lean techniques implementation program. The nine additional modules in the suite will provide in-depth study of Lean Theory and the eight tools used to implement lean practices: 5S, Kanban and Pull/Flow, Visual Workplace, Standardized Work, Kaizen, Value Stream Mapping, Setup Reduction (SMED), and Total Production Maintenance.

“Implementing lean practices affords business and industry flexibility to adapt in changing conditions that is especially desirable in an unsure economy,” said David Sandmeyer, director of product development, Oxygen Education. “We anticipate these new training modules will be very popular among educational institutions and workforce development initiatives that are preparing learners for employment as well as in companies that plan to implement lean methods.”

The newly released lean manufacturing content further extends Oxygen Education’s extensive library of online learning content. In addition to Lean Techniques, Oxygen’s Library provides engaging, simulation-based online learning content for technical education and workforce development in Advanced Manufacturing, Alternative Energy, Green Technology, Logistics, and Fundamental/Communication Skills.

Oxygen Education’s interactive content engages students in active learning. The online format allows learners to access learning content 24/7 and enables individuals to move through the content at the pace that’s most comfortable for them. Contact Oxygen Education at sales@o2ed.com, 317-275-5959 for information about implementing Lean Techniques content or any of Oxygen’s engaging, interactive online training content for technical education and workforce development.

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Greg Champion Promoted to Vice President of Sales & Marketing for Goellner, Inc.

Goellner, Inc. in Rockford, IL, announces the promotion of Greg Champion to Vice President of Sales & Marketing. Goellner, Inc. is the holding company for Advanced Machine & Engineering and Hennig, Inc., two leading suppliers to the machine tool, power gen, primary metals and other industries.

Greg has many years of experience with Hennig, Inc, and over twenty years of experience in a variety of management positions in the machine tool and machine tool accessory industries.

In his new role, Greg will oversee all Sales and Marketing activities, which include the strategic direction and management of our worldwide Marketing and Sales initiatives.  He will also be developing new business opportunities, both domestically and globally.

Greg will direct the Sales and Marketing Departments of both Advanced Machine & Engineering and Hennig, Inc. and will work in conjunction with the staff at both locations.

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NTMA/PMA ANNOUNCE RE-SHORING INITIATIVE TO BRING U.S. MANUFACTURING JOBS BACK HOME

The National Tooling and Machining Association (NTMA), the Precision Metalforming Association (PMA) and the Association for Manufacturing Technology (AMT) announce the 2010 NTMA/PMA Contract Manufacturing Purchasing Fair: Re-Shoring to Bring U.S. Manufacturing Jobs Back Home. With one stop, OEMs can find competitive U.S. job shops. The Re-Shoring Purchasing Fair will be held on May 12, 2010 at the Hyatt Regency Irvine Hotel, Irvine, CA.
The White House and Congress seem to announce each week a new plan to “Save U.S. jobs, especially manufacturing jobs.” Re-shoring, also called “back-shoring” and “on-shoring,” is a non-protectionist, private sector-driven way to reduce imports (and our trade deficit), increase our “net exports” and create jobs. Re-shoring means bringing lost manufacturing jobs back to the U.S. by uniting large manufacturers with competitive domestic suppliers. Going local can reduce a company’s total costs and offer a host of other benefits, while bringing U.S. manufacturing jobs back home. The NTMA and PMA re-shoring initiative will document to large manufacturers nationwide the benefits of sourcing in the United States. The highlight of the re-shoring campaign is the first-ever “Re-Shoring Fair” which builds on the 50 successful domestically focused Fairs held by NTMA over the last 25 years. It will provide a one-stop for larger U.S. manufacturers (OEMs) to find competitive U.S. job shops to manufacture parts and tooling. More than 50 representatives from large manufacturers are expected to attend and learn about competitive domestic sourcing opportunities from 200 top custom U.S. manufacturers. The Fair is intended to change the sourcing paradigm from “Off-shored is cheaper” to “Local reduces Total Cost of Ownership” and will focus on machined, stamped and fabricated parts, special tooling (dies, molds, jigs, fixtures and gauges) and special machines. Work now being produced domestically is also welcome. The government and media have focused almost exclusively on increasing exports. This initiative, instead, helps U.S. companies take the home field advantage, since they can be much more competitive in the U.S. vs. imports than trying to export to other countries. The move to re-shore production has grown increasingly popular in the U.S. in the face of higher transportation and fuel costs, higher wage rates and reject rates in developing countries. Today, large manufacturers re-shore to:

  • Reduce pipeline and surge inventory impacts on JIT operations;
  • Improve the quality and consistency of inputs;
  • Localize manufacturing operations near R&D facilities, strengthening innovation;
  • Reduce IP and regulatory compliance risk; and
  • Minimize carbon footprint

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MOTOMAN PARTNERS WITH DASSAULT SYSTEMES TO DELIVER STATE-OF-THE-ART SIMULATION SOFTWARE FOR THE ACADEMIC MARKET

Dayton, OH – Motoman Inc., a leading industrial robot manufacturer, and Dassault Systèmes, Inc., a worldwide leader in 3D and PLM solutions, have entered into a partnership to market the DELMIA Digital Manufacturing simulation software to colleges and universities in North America.  The DELMIA software suite includes Basic CATIA for 3D modeling, DELMIA V5 for robot simulation, plus three other components for human modeling, PLC validation and NC machining.

“The Dassault suite delivers the five most essential elements for educating today’s engineering students in virtual manufacturing and PLM.  Through this partnership we are pleased to offer DELMIA software preconfigured with Motoman’s family of robots for the academic market,” says Roy Smolky, DELMIA Academic Sales – Americas.

“As a global leader in industrial robotics, Motoman has a long history of providing schools with robots and software for use in their engineering or technology programs.  Adding the DELMIA software allows for a single development environment to be used for the entire CIM cell, not just for the robot.  Educators can now focus on imparting automation concepts rather than on the particulars of a given robot language,” according to Erik Nieves, Technology Director for Motoman Inc.

Nieves adds, “Motoman is especially pleased to have DELMIA V5 support programming and simulation of our seven axis robots.  The SIA family of highly dexterous robot arms is unique, and offers the academy an unprecedented hardware platform for research.  Combining the SIA with Dassault’s software will enable schools to explore new applications while preparing tomorrow’s engineers to be productive upon graduation.”

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Eriez® Announces 5-Star Service™ Lift Magnet Certification and Refurbishment Program

Erie, Pa. — Eriez® 5-Star Service™ now offers a Lift Magnet Certification and Refurbishment Program. “If you need new magnets, need to have your current magnets repaired, certified or completely rebuilt, Eriez has a solution for you,” says Dave Hansen, Eriez’ Customer Service Manager.

Hansen explains, “Eriez’ lift magnets are built in compliance with ASME B30.20 standards. Through our Inspection Program, we check your magnets to ensure they remain in compliance.” Eriez’ procedure includes: inspection of lift magnet surface and resurfacing of poles (if needed), inspection of all other parts, replacement of any missing parts, repair/replacement of all damaged parts, replacement of warning labels and capacity markings and load testing and certification.

Every magnet repaired by Eriez is returned with a “Certificate of Compliance” guaranteeing the repairs and the load test of the serviced magnet comply with ASME B30.20. Eriez Certified repairs come with a one year “As New” Warranty. Plus, customers can receive 20 percent off their first certification. (Contact Eriez for details.)

Eriez’ Magnet Exchange Program is an ideal solution for customers who need to get a magnet back in place quickly when their lifting magnet needs repair. Customers may be able to get a pre-certified, refurbished SafeHold® Lift Magnet from Eriez’ stock shipped to them within 24 hours of Eriez receiving their magnet for repair.

To meet the criteria for the Exchange Program, the customer’s magnet must pass Eriez’ two point inspection. If the load test is within specifications and the rotor is intact and operational, it may qualify. Exchange magnets—which are the same make and model of the returned magnet–ship with a “Certificate of Compliance” and include a one year “As New” Warranty.

If a customer’s SafeHold Lift Magnet is not eligible for the Exchange Program, Eriez will refurbish it to “As New” condition and ship it back to the customer within three to five days. The refurbished magnet ships with a “Certificate of Compliance” and includes a one year “As New” Warranty.

In cases in which inspection of a magnet at Eriez indicates internal magnet damage, customers are contacted with a quote and lead time on internal magnet repairs or a new magnet. Most new magnets are available from stock.

Through the EriezXpress™ Program, Eriez offers a wide array of lift magnets for next day delivery. Upon credit approval, orders received for select lift magnets by 4:00 p.m. EST will be processed and shipped the next business day. “When you need it now, EriezXpress is the solution,” said Dave Heubel, Eriez’ National Sales Manager.

For more information on Eriez’ 5-Star Lift Magnet Certification and Refurbishment Program, call 1-888-999-ERIEZ, visit http://service.eriez.com or email eriez@eriez.com.

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Abanaki Oil Grabber Oil Skimmer Provides Lowest-Cost Method for Removing Grease and Oil from Food Processing Wastewater

CLEVELAND, Ohio — February 23Abanaki Corporation offers the Oil Grabber® Model 8 oil skimmer for the food processing industry where plant maintenance engineers are looking for the lowest cost, most reliable method of removing food greases and oils from the wastewater stream. Abanaki skimmers use the differences in specific gravity and surface tension between oil and water, allowing the belt to attract frying oils, vegetable oils, greases, and animal fats as the belt passes through the surface of the water. The simple belt-and-motor approach is proven to operate unattended and reliably for decades with little maintenance.

To avoid fines from government and municipal sewer districts, food processing plants must limit the amount of oils discharged into the environment. Oils and greases entering a plant’s wastewater stream in the process line or during sanitary washdowns, must be removed continuously. The Model 8 oil skimmer provides a continuously operating belt and wiper that can remove up to 40 gallons per hour of oil and grease from water and water-based solutions. Depending on the characteristics of the liquid, the Model 8 oil skimmer is capable of reducing oil content to fewer than five parts-per-million in water. Another benefit of using an Abanaki oil skimmer comes from the recaptured greases and oils, which can be used to manufacture other products such as pet food.

Using an upper and lower pulley system, the oil skimmer belt runs through contaminated liquid to pick up oil from the surface. The belt travels over the head pulley and then passes through tandem wiper blades, from which oil is scraped off both sides and discharged. The tail pulley features flanges that allow the pulley to roll freely on the inside of the belt without becoming dislodged in turbulent applications. No bearings are needed; the unit does not need to be fastened to the tank. An optional tether and cage assembly is offered to prevent the tail pulley from being dislodged. The Oil Grabber Model 8 can be used in tanks with depths as shallow as one foot or as deep as 100 feet. More information is available at www.abanaki.com/087.

Oil Grabber® Model 8 oil skimmer



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Eurotech Trofeo Announcement

When most manufacturers are trying to survive, Eurotech is thriving. In fact, we just introduced eleven models and we will be introducing an additional fifteen new models this year.

Eurotech is achieving this success by staying years ahead of the competition in technology; thus delivering the greatest ROI in the machine tool industry through superior speed, acuracy and capability. This literature is a perfect example of this. The brochure is on the Quattro 9-axis machine that we boldly guarantee today to be 20% faster than any Japanese competitor. It is now old technology for Eurotech.


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IQL offers Machine Tool Metrology Seminar at TechSolve

Cincinnati, OH – March 23-25, 2010 – This seminar will provide in-depth understanding of machine tool positioning accuracy (metrology) and its impact on manufacturing process capability and on-machine measurement. The three day session, March 23-25, 2010 in Cincinnati, OH, is presented in cooperation with TechSolve, a team of business experts, engineers and scientists working with a wide spectrum of organizations to help them achieve top-line growth, bottom-line savings and improved profitability. Through lecture and hands-on demonstrations, methods required to measure and evaluate machine tool performance are presented in simple, straightforward modules.

The course is recommended for manufacturing managers, manufacturing engineers and technicians wishing to improve machine tool productivity, process diagnostics, and implementing on-machine measurement. Topics covered will provide the basis for determining machine performance requirements and purchase specifications.

Anyone interested in learning how machine tool accuracy impacts productivity will benefit from this comprehensive and demystifying course. Machine tool metrology is often overlooked in today’s manufacturing environment. However, state of the art manufacturers have learned that machine tool performance is often the root cause of many part quality issues and hidden costs. If you have issues involving part failure due to a few critical feature tolerances or part quality changes from day to day or machine to machine, frequently changing machine offsets, etc., then how machine performance impacts part tolerance is something you need to understand.

For seminar registration, contact Charlotte Gardiner 1-866-549-2920 or visit http://www.iqlinc.com/training/mtm101.htm

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