Category Archives: Podcast

Ep. 113 – A MultiSwiss Screw Machine to Maximize Production, with John Belmonte

By Noah Graff

On today’s podcast we continue our series about Swiss machining. Our guest is John Belmonte, owner and President of Mitotec, a precision turning company in Necedah, Wisconsin.

Recently Mitotec purchased a Tornos MultiSwiss 8X26 multi-spindle screw machine. The unique design of the MultiSwiss enables such quick changeovers the machine is running many of the same jobs the company has on its single spindle Swiss machines, but in a fraction of the cycle time.

Scroll down to read more and listen to the podcast, or listen with Google Podcasts, Apple Podcasts or your favorite app.

 

Main Points

John gives an overview of Mitotec Precision. The company is located in Necedah, Wisconsin. It features Tsugami Swiss machines, Miyano CNC lathes, cam multi-spindle Tornos SAS16s, Tornos DECOs, and recently purchased a Tornos MultiSwiss 8X26, a 26mm 8-spindle CNC multi-spindle. (3:00)

John tells the story of Mitotec Precision. The company was started by John’s grandfather in 1963 in Necedah, Wisconsin, and originally was called Necedah Screw Machine Products. John says the company changed the name in 2018 because it was using newer technology than just cam screw machines. It wanted customers to understand that it had become a CNC Swiss shop. Also, the company changed the name to help recruit young talent—people interested in working with sophisticated technology, rather than only cam screw machines. (4:10)

John Belamonte with the Tornos MultiSwiss 8×26

Mike says while growing up he worked at his family’s shop in the summers but didn’t always think he would go into the business later in life. He was interested in studying to be a lawyer but eventually realized that he didn’t have the grades to go in that direction, so he returned to Necedah to work in the business. Over the years he has had lots of jobs at the company. He started on the shop floor, which at the time mainly featured Brown & Sharpe screw machines. His learned estimating from his grandfather, and then he gravitated toward screw machine engineering. (5:50)

John says the first CNC machines the company bought were CNC Brown & Sharpes. Then it bought Miyano CNC lathes, and then Swiss machines starting with Tornos DECOs. (7:20)

John says the company produces a lot of parts for the medical industry, as well as electrical components and firearm components. He tells Noah about a medical part made on Miyanos that goes into a system to inoculate people in Africa without using a needle. (8:50)

John says the company tries to “make parts that matter.” He says it’s good for his team to feel they are making parts that make life better for people. He says if employees know how important the company’s parts are they will make sure they are high quality. (9:45) 

John says that making medical parts is a good place to be in manufacturing. He says Mitotec Precision is constantly trying to use its expertise in machining to improve the parts for its customers. (11:00)

John explains how the Tornos MultiSwiss works. The machine has eight spindles that move in and out like a Swiss machine, however they don’t have guide bushings. The company decided it needed more capacity, but rather than buy a lot more Swiss machines, it decided to buy a CNC multi-spindle to cut cycle times. Even though there were only around 20 8X26 MultiSwiss machines in the United States, Mitotec chose that machine over an INDEX CNC multi-spindle because the MultiSwiss has a design that makes it quick and easy to change over. Unlike many companies that buy CNC multi-spindles for long runs, Mitotec wanted a machine to do a lot of short runs. The company’s goal is to be able to change over jobs on the MultiSwiss in the same amount of time it would take on a conventional Swiss machine. He says the company can make many parts on the MultiSwiss 3-5 times faster than on a traditional CNC Swiss lathe. For example, he says he can take a complex part that takes 90 seconds on one of his Tsugamis and produce it in 10-15 seconds on the MultiSwiss. This means he needs fewer machine operators because one machine could be running the same work as several machines. (13:00)

John talks about how the company has changed its organization in the last several years, implementing a management system called EOS. The company sets strategic 10-year goals, 3-year goals, and annual goals. In the new organization he has a senior leadership team that meets weekly, consisting of himself as the integrator, an engineering manager, an ops manager, sales manager, and HR. He says the new organization has had great results. (20:00)

John says another change the company has made in recent years is that it is not afraid to let go of certain customers if they they are not profitable or good to work with. (23:30)

John says when he hears the word “happiness” he thinks of being with family. He also says for him it means getting to do something every day that makes him want to get up in the morning. He says he likes being a good leader, getting to solve complex problems that matter, and having a great team around him. (24:20)

John says to create a good company culture, first a person has to define his core values. He says some of Mitotec’s core values are creativity, drive, adaptability, reliability, and thoroughness. (25:30)

John says it is usually necessary for Mitotec to train its own employees because it is hard to find good people already experienced in machining. He says people in his area of central Wisconsin generally have a good work ethic. Mitotec tries to get the interest of young people in the area by going into middle schools and high schools to expose them to oportunites to work in manufacturing that uses modern technology. He says there are some young people in the area who leave to see what life is like in big cities, but often they come back because they like life in smaller Wisconsin towns and feel it is a good place to raise a family. (26:15)

Noah asks John what he learned last week. John says he learned that the company had such a great year in 2020 it was now going to distribute a significant profit-sharing contribution to its employees. (29:30)

Question: What technology has made your shop more efficient?

 

Share this post

Best of Swarfcast Ep. 31 – Ken Mandile, Employees Are Buying His Business

By Noah and Lloyd Graff

We’re currently working on fresh new episodes of Swarfcast. In the meantime, we felt this “Best of” was fitting for the recent season on CNC Swiss machining. 

In March of 2019, we interviewed Ken Mandile, founder of Swissturn, a successful CNC Swiss machine shop in Oxford, Massachusetts. Ken’s children are not interested in taking over Swissturn when he eventually retires, so five years ago Ken began restructuring his company into an employee stock ownership plan or ESOP, in which he will gradually transfer ownership and management to his employees.

Scroll down to read more and listen to the podcast, or listen with Google Podcasts, Apple Podcasts or your favorite app.

 

Main Points

Before going the ESOP route Ken turned down two lucrative buyout offers from private equity firms. Ken reported that after the first year of restructuring as an ESOP, the value of the company increased by 51%.

Question: Would you want to work at an employee-owned business?

Share this post

Ep. 112 Developing a World-Class CNC Turning Company with Mike Reader

By Noah Graff

Today’s podcast is the fourth episode of our season interviewing people involved in CNC Swiss machining.

Our guest is Mike Reader, owner and president of Precision Plus, a CNC turning company in Elkhorn, Wisconsin. Mike came into the machining business at 31 years old following a career in the fast paced finance industry. When he first arrived, the company was using old school Tornos cam Swiss machines and running a lot of commodity-type parts. Over the years Mike has built a world-class machining company, diversifying the company’s product lines with the help of newer technology. All the while, his original cam Swiss machines still keep spitting out parts.

Scroll down to read more and listen to the podcast, or listen with Google Podcasts, Apple Podcasts or your favorite app.

 

Main Points

Mike gives an overview of Precision Plus. The company has 30 CNC Swiss machines, 40 older Tornos Cam Swiss machines, and some Miyano CNC lathes (single, double and triple turret). Mike says he has diversified the company’s clientele over the years. Precision Plus focuses on medical/dental, aerospace, and a variety of products in the industrial sectors. He says he has purposefully stayed away from doing automotive work because in his past experiences those clients were not looking for “a win for both sides.” (3:15)

Mike talks about being interested mechanical stuff when he was growing up in Delavan, Wisconsin. He says he was always the kid in the garage trying to make the go-cart go faster—the adrenaline guy. In high school he did well in technical classes as well as the standard curriculum. (4:45)

With encouragement from his guidance counselors he went to University of Wisconsin, Madison, where he majored in Economics with an emphasis in finance. After graduating he went to Chicago to get into the commodity futures world, starting out as a runner at the Mercantile Exchange and Chicago Board of Trade. Eventually he moved up to working in clearing operations and then got a job at Bank of America running their clearing operations. He says that world was intense and competitive—a lot of “work hard play hard” 80-hour weeks. (6:00)

Mike talks about using the Predictive Index Personality Assessment to organize his workforce at Precision Plus. He gives the assessment to employees in order find the correct spot to put people in to be successful. He also talks about the importance of pushing his people on the shop floor to keep stretching themselves. He likes to make his people strive to figure out how to do things better, faster, and smarter. He says if he ever gets to a point when he is no longer doing that, it will mean the business is in decline. (8:00)

Mike says when he first started managing he wanted to hire people who reminded him of himself. He says we all think instinctively that others should think the same way we do, but he learned from the Predictive Index tool that people don’t all think the same and they don’t all hear the same. His says the first time he looked for employees his instinct was to look for the pedigree of the “best and the brightest,” but that was difficult because college graduates often don’t want to start their careers working in Elkhorn, Wisconsin. They want to go off and see the world like he did. Later, Mike changed his criteria for new employees. He started looking for smart, driven people who wanted to get to work right out of high school, in addition to graduates of technical colleges and 4-year universities. (9:50)

Mike says Precision Plus often likes employees who are trained in-house, so they learn to to things the way company prefers. It also helps create a good company culture. (11:15)

Mike tells the story of moving his family to London to work for Bank of America and then coming back home to Wisconsin only 10 months later when his mother was diagnosed with cancer. His father had bought Precision Plus only seven years before but had to go care for Mike’s mom. All of a sudden at 31 years old Mike was thrust into running a machine shop, which at the time was still pretty rough around the edges. It was a dark oily screw machine house in 1995—no CNC lathes, only Tornos mechanical Swiss machines and secondary equipment. (12:15)

Mike says when he first got started at Precision Plus he looked at the customer portfolio and could see that the company had a lot of opportunities to grow. At the time the company was doing a lot of brass connector pins on Tornos cam Swiss machines. (15:40)

Mike says that he really enjoyed working in the commodity futures arena in the first chapter of his life. He says the last 25 years in manufacturing have been meaningful for him. He talks about how in the early 2000s a lot of companies sold out American manufacturing to make greater margins by making parts overseas. At that point he realized that the had to move up market. He saw that the company needed to get into more highly engineered products than simple connector pins. He said it gave him purpose to keep manufacturing in the United States and create rewarding, good careers for Americans. (17:00)

Mike talks about the parts that go into musical instruments which Precision Plus produces. He says the company has been making parts for that customer since before he arrived at the company. They make screws and arbors that go into oboes, bassoons, and piccolos. (19:00)

Noah asks Mike what he thinks of when he hears the word “happiness.” Mike says it means being successful and being in control of your destiny. He says its important to him that Precision Plus is a private company where he has the freedom to make the decisions that are best for the company. (20:30)

Mike says the key to future growth for Precision Plus is continuing to increase the complexity of the parts it produces, setting it apart from other companies making more commodity-type parts. He says the way to accomplish this is by investing in better machines and pushing his people to keep upping their game. (21:20)

Mike talks about the roles of his various machines. He says there are no bad machine tools, just bad applications of machine tools. He says the Tornos cam Swiss machines are still a good solution for lower complexity parts with tight tolerances. For more complex parts Precision Plus uses Miyano CNC lathes. He holds up an aerospace parts the company makes complete on a triple turret machine, which he says had 98 different features on the print. (See video below). He says the shop also features many Tsugami and Star CNC Swiss machines that produce great parts and have great support. (22:15)

Mike says Precision Plus is interested in acquiring another machining company if he can find the right fit. He would prefer to buy a turning company not doing automotive work located in the Midwest because he likes the work ethic that the Midwest is known for. Also it would be best if the company can also add to Precision Plus’s current capabilities. (25:40)

Mike says the thing that bothers him the most running a machining company is that not everyone sees the world as he does, and he can’t stand missed opportunities. He says the most important thing is for people to work to the best their abilities, with a positive attitude, no matter what they are tasked with. (26:35)

Question: What do you think of when you hear the word “happiness?”

Share this post

Ep. 111 – Producing Tiny Parts on Swiss with Dan Rudolph

By Noah Graff

On today’s podcast we continue our season about Swiss machining. Our guest is Dan Rudolph, co-owner and founder of Rudolph LLC. Rudolph LLC produces medical parts as small as .1 millimeter on Citizen lathes. The company has only three staff members, Dan, his wife, and his father, but Dan says he has no plans to hire employees and the company continues to grow. 

Scroll down to read more and listen to the podcast, or listen with Google Podcasts, Apple Podcasts or your favorite app.

 

Dan describes Rudolph LLC. The company produces medical device components particularly for eye surgery. It manufactures mainly stainless steel and titanium components on Citizen Swiss lathes. The company has eight machines and plans on adding several next year. It also has various secondary and finishing equipment, as well as Universal Robots. (3:00)

Dan says when the company started he and his father gravitated toward smaller parts that required smaller sized equipment. They had no employees, and the company started in a 900-square-foot shop. Now it has a second 900-square-foot room available for machinery, and a second floor for finishing equipment. (3:50)

Dan talks about his career path. Growing up, his father was a supervisor for a Swiss department at an eye surgery OEM. In the evenings he ran a small foundry that did brass castings. Dan often tagged along with his father to the foundry as a kid. He attended Penn State for industrial engineering and worked in foundries after college, but decided that career path wasn’t what he was looking for. He and his dad had been talking about starting a medical Swiss shop together for a while because his father had knowledge of the industry and good contacts from his former company. Dan says since he was young he had an affinity for the elements involved in running CNC Swiss machines—a lot of moving parts, math, and computer programming. (5:30)

Dan says his dad prefers a supervisory role as well as handling quality and secondary operations, while he loves running production and setting up machines. (9:45)

Dan says the smallest part Rudolph LLC runs is .1 millimeter. The company does a lot of work with thin-walled parts (.002” thick). They drill holes as small as .007” in diameter in stainless or titanium. (10:40)

Dan says often he sees working on small parts as “imagining a half inch part but in a smaller world.” Though, he says often with very small parts the bar stock can break off in production. He says when he is working on very small parts he breaks up the work. He will turn a few features and then stop the machine to see what’s going on. Sometimes he will program the sub-spindle to grab the part just to make sure he can find it. He says when the parts are in the sub-spindle you sometimes have to use a razor blade and fish them out. He says for a lot of the parts after the sub-spindle picks them off he opens the collet and then an air blower puts them into jars or tubes. Then he evaluates them using a vision system or other measuring system. (11:30)

Dan says Rudolph LLC’s shop is located on what used to be a farm. The barn has been replaced by two 900-square-foot garage-type buildings. The company started in one of the garages and then when it grew took over the second garage and connected the two. Then they built second a floor on top. His father’s house is located across the driveway from shop. (14:30)

Dan talks about his wife leaving her CPA job to join he and his dad at the company. She has been shadowing Dan’s father so she can eventually take over his role as he gets closer to retirement. (16:00)

Noah asks Dan, how he can “replace himself?” What happens if he needs to step away from the business for some reason, or go on vacation? (17:45) 

Dan says when he and his dad founded the company they decided they didn’t want to be “people managers.” He jokes that people at other shops warned them against the complications and headaches that come with hiring a lot of employees. He says that he and his dad prefer doing the actual production work. Automating with Universal Robots for secondary operations and Swiss machining that can finish an entire part enable the company to function and thrive without requiring extra manpower. He says in 2021 the company is not taking on new customers and instead trying to improve the work it does currently. (18:45)

Dan says one of the main things he wants to improve upon is reducing the rough edges on parts. He wants them cleaner with less burrs and loose material. Increasing his quality consistency will mean spending less time at the microscope troubleshooting. (22:15)

Dan Rudolph of Rudolph LLC

Noah asks how Dan how he is able to come up with new ideas and solutions if he is continuously busy producing parts. Dan says being spread thin is a constant obstacle, but even so, he and his father do not want to hire help. He says if they can perfect the work themselves they won’t need to hire anybody. He says his wife has been a huge addition to the company because she knows how he thinks, so she can help solve problems without creating a new problem of people management. She takes on some of the work, which has smoothed out the operations such as shipping and running the Universal Robots. (22:50)

Noah asks Dan if he has advice for someone else who wants to start small shop similar to his. Dan says he can’t fathom starting a shop without at least one other person because with two people you can divide the work between your strengths and weaknesses. (25:15)

Dan says he sees his company’s mindset as a game to see how much he and his dad can do within their constraints. He says having limited space is advantageous because walking around a big shop takes time. (26:00) 

Dan says something interesting he learned last week was his research on various ways he can renovate his home’s deck. He says he has spent time searching on Instagram for photos of work done by contractors. (28:00) 

Dan says social networking on Instagram has been beneficial for him. It has given him a peer group of other people in the machining world, which he lacks in his own 3-person company. He says his Rudolph LLC has even gotten some customers from Instagram. (29:30)

Share this post

Ep. 110 – Citizen Mad Scientist, Chris Armstrong

By Noah Graff

Today’s show is the second episode in our season about Swiss machining.

I interviewed Chris Armstrong last week while he was parked at a rest stop somewhere in Texas. He was en route on an all day trip to service a customer’s Citizens. I met Chris and his partner, Ryan Madsen, owners of Texas Swiss, a few years ago, trying to sell them some Citizen L20s from Asia.

Texas Swiss, formerly named Mad Science, is a CNC Swiss job shop not far from Houston that focuses primarily on Oil & Gas and Defense, along with some medical and other work thrown in. Chris told me that some of the medical parts the company produces actually have similarities with gun parts because of their size and various other features and shapes.

Scroll down to read more and listen to the podcast, or listen with Google Podcasts,Apple Podcasts or your favorite app.

 

 

In the past, I’ve usually talked to Ryan when peddling machines because Chris always seemed to be on the road, servicing the machines of other shops. That puzzled me, but eventually it became clear that servicing machines is truly a second business for their company. Just cranking out parts isn’t enough for Chris because his true passion is wrenching on machines. 

Chris’s Citizen odyssey began 15 years ago. He was 21 years old and had just gotten laid off of his job as a welder at a fab shop. The night he lost his job and the following day he let off steam by blaring Metallica and starting a rehab on his condo’s bathroom. His neighbors in the building complained about the noise. When Chris explained to them that he was pissed off about losing his job one of the neighbors suggested he visit her son’s machine shop the next day. 

Chris Armstrong of Texas Swiss

When Chris came to the shop he laid eyes on a 1993 Citizen L316, and it was love at first sight. The machine was a new addition to the shop because the company was bringing new work in-house, so nobody there knew how to run it yet. Chris seized the unclaimed position of operating the shop’s lone Swiss machine. He taught himself to run it, taking books home at night and memorizing them. He was the beginning of the company’s Swiss department. The company, which was a medical shop, grew exponentially the next few years, but Chris eventually left to work for Citizen. He traveled around doing applications, sales, and support for awhile before finally deciding to start his own Swiss shop. Eventually he teamed up with Ryan Madsen, a high school friend to start their company Mad Science (later renamed Texas Swiss). The company’s original name came from Chris’s nickname, “Mad Scientist,” which he was given when he learned to operate a Matsuura MX-520 in one legendary morning on his own.

Chris says he enjoys the “crime scene forensics” element of troubleshooting machines. Yet, he says the root of most problems he encounters in shops comes from simplest of culprits. He says a lot of problems occur just because machines are not kept clean. Stray swarf and chips can easily cause a chain reaction of production mishaps.

He also says machines often don’t work correctly because they were poorly set up. He says setup people are sometimes in such a hurry to get a job up and running they use the wrong tooling, which is the cause of a lot of machining issues. He told me he likes to say “slow is smooth, smooth is fast.” His philosophy is that the machines are already plenty fast, so taking a little more time for a setup will make production a lot more efficient in the end. He adds, its always important check machines’ sleeves because they’re always suspect. 

Just talking to Chris a few minutes you know he can’t be content with staying home running a production shop, never venturing out into the field. He told me it would be a waste of a God given gift for him not to service machine tools, and that helping people overcome their machining heartaches and bring their projects to life gives him purpose. 

Question: What was the most difficult problem on a machine that you overcame?

Share this post

Ep. 109 – Citizen CNC Swiss Lathes with Marc Klecka

By Noah Graff

Today’s show is the first episode of our new season about Swiss-Type CNC machining. Our guest is Marc Klecka, founder and president of Concentric Corporation, a prominent distributor of Citizen-Cincom CNC Swiss lathes in Cleveland, Ohio.

Scroll down to read more and listen to the podcast, or listen with Google Podcasts, Apple Podcasts or your favorite app.

 

Main Points

Marc talks about his company, Concentric, which has been distributing Citizen Swiss machines for 31 years and Miyano for 10 years (after Citizen acquired the company). (2:20)

Marc gives his “5-year-old explanation” of Swiss CNC Machining (sliding headstock machining). He says the original technology of “Swiss style machining” was developed in Switzerland over a hundred years ago for producing high precision watch components. He says what differentiates CNC Swiss machining from conventional CNC turning is that a CNC Swiss machine grips the part with a collet and also supports the part with a guide bushing. This eliminates the vibration that normally occurs when machining bar on a a conventional CNC lathe. (3:00)

Marc says a traditional Swiss part has a length to diameter ratio of 3 to 1 or more because that is the point where you start sacrificing the rigidity and accuracy on a conventional CNC lathe. He tells a story about a Citizen customer who produced a 10-foot part out of aluminum tubing. (4:40)

Marc talks about the importance of running ground bar stock on Swiss machines, particularly for running lights-out. However, he says that says in the 31-year history of Concentric, he estimates that only 30% of the material run (in Swiss mode) on the machines he has sold has been ground bar stock. He says it is a misconception that Swiss Style CNC machines are only good for running ground stock. (7:25)

Marc says that during 2020 Concentric’s business did ok, but the pandemic made it more difficult to sell machines because it was harder to have in person contact with customers. (11:00)


Marc says that there are lots of good brands of machine tools on the market, but he sees the support and service of local distributors as something that sets Citizen apart. He says that many years ago Marubeni Citizen made a point of having all of its local distributors become self-sufficient for servicing customers. He says that all the Citizen sales engineers also are applications engineers. He says it is important to have sales people who can get in the trenches with customers to solve their problems. (12:00)

Marc talks about Citizen’s proprietary LFV (low frequency vibration) technology, which is featured in many of the latest models. It enables operators to control the geometry of the chip coming off the machine using the machine’s CNC control. He says this capability is significant for manufacturers who want to do lightly attended or unattended machining. (17:20)

Marc talks about the significance of the medical sector for Citizen machines. He explains thread whirling for making long bone screws. He discusses a bone screw that was made on a Citizen featuring a laser that performed a cut on that part while still inside the machine (see video). (21:45)

Marc talks about diverse markets where he sees Citizens being used. He says during COVID-19 woodworking has become more popular and Citizen machines are making tools used for the art. Also, he says tattoos have become more popular during the pandemic and Citizen machines are making parts that go into the tattoo gun pens. He says demand continues to grow for parts for the electric car markets. (26:00)

Noah asks Marc tell him something he learned the week before. Marc jokes hat he learned it probably was not a great thing to break into the Capital building. He also said that he learned about the new LNS chip conveyors that are being put on some of the newest Citizen machines equipped with LFV technology. (31:00)

Question: Which Swiss machine do you prefer to use and why?

Share this post

Ep. 108 – Tool Life Optimization with Benjamin York

By Noah Graff

Our guest on today’s show is Benjamin York. Benjamin’s company, Theory 168, makes a product called Tool Life that collects and analyzes data on machine tools to optimize efficiency in machine shops.

Scroll down to read more and listen to the podcast with Google Podcasts, Apple Podcasts or your favorite app.

 

Main Points

Benjamin talks about his company, Theory 168. He says the company focuses on optimizing machining processes, particularly in Swiss machining. He says his constant mission has been to “take the art out of machining.” He wants to approach machining from a scientific standpoint rather than believing there are “ghosts in some machines,” as he was originally taught when coming up in the industry. When machine glitches seem mysterious and won’t go away, Benjamin’s attitude is to keep digging deeper, rather than using hacky short-term solutions. (2:45)

Benjamin talks about his background. His father operated machine tools, and Benjamin started spending time with him at the shop when he was 4 or 5 years old. As an adult Benjamin worked in machine shops, and he has been a consultant for machining companies since 2009. (6:15)

Benjamin says that most shops don’t reach their potential for productivity. He says many companies continue to purchase equipment and hire employees while they could get a lot more out of the capacity they already have. (7:30)

Benjamin’s company, Theory 168, builds a product called Tool Life for the purpose of helping companies boost their productivity and utilize the capacity they already have. It uses Web-based software that collects data about machining processes and then analyzes the data so shops know how they can improve their productivity. One of the most significant processes the software is intended to optimize is tool life on a machine, hence the product’s name. (8:20)

Benjamin says he wants to make technology work for the people using it. He wants to make jobs easier. He says one of the potential benefits of making processes less complicated is that companies can hire workers who have less experience. They can hire people based on their potential to grow and create a good company culture. (9:20)

Benjamin explains how Tool Life works. The product measures a myriad of factors such as quality, tool changes, and offsets. (14:00)

Benjamin discusses Tool Life’s physical hardware, which the company calls a “machine weather station.” It’s a 4 x 4 box that connects to machine tools via magnets. It collects data with various sensors, which it transmits to a Web-based cloud via WIFI. Each machine requires its own localized box because of the specific data unique to a machine. For instance, Tool Life collects vibration data relating to a bar feed, various inputs of temperature, and cycle time. After all the data is analyzed the user knows the options available to optimize a process. Perhaps the machine is being operated poorly, the company needs to buy higher quality tools, or change the tools more frequently. (15:00)

Benjamin talks about an add-on product to Tool Life called Shop Map 168 that tracks the location of people in a shop and prescribes how to make the shop more efficient. (25:00)

Benjamin York of Theory 168

Benjamin York of Theory 168

Benjamin says that after the data is collected and the root cause of the untapped productivity is revealed, most machinists are able to come up with solutions on their own to improve their productivity. Benjamin says he believes that most machinists see themselves as race car drivers who are constantly wanting to get the most out of their equipment. He thinks they will naturally be motivated to make necessary changes in how they operate machines to reach their potential. (28:30)

Noah asks Benjamin how he approaches his own work as far as optimizing productivity when coming up with ideas for products or for his business. He says sometimes it is best to come up with creative ideas with very little structure, however Theory 168 has also implemented various software programs that help its team come up with ideas to fit into specific parameters as well. (32:00)

Benjamin says one interesting thing he learned last week is that people have to “trust that things are going to be ok.” He says that over the last year it has been necessary for people to learn this principle. He says that in the end everyone is going to have to work together to get through the difficult times. (33:15)

Benjamin says he thinks that 2021 will be a big year for having gratitude. He says he is looking forward to life being more fun than it has been lately. (34:35)  

Benjamin ends the interview by saying he hopes that improvements in technology will allow more time for people to do the things they want and spend more time with their friends and family. (36:00)

Question: How would you like to become more efficient in 2021?

Share this post

Ep. 107 – Reshaping the Supply Chain After COVID-19, with Professor Yossi Sheffi

By Noah Graff

Our guest on today’s show is Professor Yossi Sheffi, author of the new book, The New (AB)NORMAL: Reshaping Business and Supply Chain Strategy Beyond Covid-19.

In the interview, Sheffi explains how companies and governments around the world have dealt with the supply chain disruption over the past year’s pandemic. He also gives insight on how people can prepare for the next time the world’s supply chain is turned on its head

Scroll down to read more and listen to the podcast with Google Podcasts, Apple Podcasts or your favorite app.

 

 

Main Points

Yossi defines supply chain as the series of activities that take a product from the raw material stage to a finished product through a series of transportation, shipping, and creation until it finally reaches the consumer. He says the final stop of the supply chain is the responsible disposal of the product after it has been used. (3:15)

Yossi gives his background. He studied civil engineering in Israel and then came to the United States to conduct operational research at MIT, where he studied network theory. Originally he wanted to utilize his education in the urban planning and transportation sector, but he became frustrated because nobody was applying what he thought were brilliant ideas. Eventually he found an opportunity working with trucking companies, using the same mathematical principles he had researched, in the end saving these businesses a lot of money. From there, he branched out into working with the customers of the trucking firms such as manufacturers, retailers, and distributors to optimize their operations. In the process, he started five companies, which he says were all successful and sold out to larger companies. Yossi said he always returned to MIT because he is passionate about teaching and research. (4:35)

Yossi says the secret to being able to do so many projects is to have a very understanding wife. He credits her with keeping their relationship strong and helping him maintain a good relationship with his kids, despite working more or less 24/7. (6:10)

Yossi discusses some of his past books which cover different aspects of the supply chain. In March of 2020, while he was working on a book about new supply chain innovations, the world was struck by the COVID-19 pandemic. He saw this as one of the most significant historical events in the history of the world’s supply chain, so he stopped working on the book he was writing and wrote the New (AB)Normal from March until August of 2020. He says it was essential to get the book out quickly before COVID-19 became tired, old news. (8:30)


Yossi talks about how the US is still slow in fighting COVID-19. He compares vaccination rates in the US to those in Israel. He says Israel plans to have its entire population vaccinated in two and a half months. At the time of this interview (Dec. 2020) Israel was vaccinating upwards of 150,000 people a day, while his home state of Massachusetts was only vaccinating 30,000 people daily. (9:50)

Yossi says one distinct thing about Israel’s approach to the coronavirus is that its government did not hedge its bets of the efficacy of the vaccines. It assumed the two vaccines based on the mRNA from Moderna and Pfizer were effective and ordered them before they were approved by the FDA. Ironically the country was currently in lockdown at the time of the interview, while health professionals were administering the vaccine from 5AM until 10PM (soon to be 24/7). He says the Israeli government even got some of the ultra orthodox authorities on board with administering vaccines on the sabbath by invoking a rabbinical rule that states life is more sacred than anything else. (11:45)

Yossi compares the supply chain challenges for distributing the COVID-19 vaccine to those in the automotive supply chain. He says that in some ways distributing the vaccine is easier because no one is concerned about minimizing costs. (14:15)

Yossi discusses the bullwhip effect on the world’s supply chain, which was significantly apparent in 2020. He says when estimates for supply and demand become distorted because of a disrupted supply chain, the solution for manufactures to not overreact in their inventory buying is to listen to the final consumer. Thus, even Tier 2 or Tier 3 automotive suppliers should be monitoring car sales to predict upcoming production demand, rather than only listening to what the Tier 1 companies tell them. (16:05)

Yossi talks about China. He says country’s autocratic measures enabled it to quarantine successfully and get the pandemic under control. He says that early on during the pandemic, the Chinese government asked banks to give significant loans to medium and small sized companies. He says the Chinese government preferred to keep companies running rather than give money to individual citizens, while in the US the government preferred to support individuals rather than protect businesses. He says that European countries also preferred to support companies rather than individual citizens during the pandemic. He adds that it’s unclear which approach was the best choice. (19:50)

Yossi shares what he found the most shocking about how the supply chain malfunctioned during the pandemic. He says medical supplies in the United States were terribly low, leaving many hospital workers unprotected. He says the US used to have a strategic reserve of PPEs and other medical equipment, but it withered away during the Obama administration. In his new book, Yossi gives suggestions on how the United States should prepare for a future pandemic, including rebuilding a strategic inventory. He also says hospitals need to be stress tested for crises events, and a medical personnel reserve, much like the Army Reserves should be created. The medical personnel reserve would be comprised of people trained to do basic care. It would free up nurses and doctors to do more difficult work. (24:45) 

Yossi gives advice to Tier 2 and Tier 3 manufacturers on how to survive a pandemic. He says they need to ensure they are not too leveraged. He also encourages membership in larger manufacturing associations so they have a voice that represents their types of businesses in Washington. (28:45)

Yossi says he is skeptical that significant manufacturing work in China will return to the US or move elsewhere because it is extremely difficult to replicate the extensive supply chain infrastructure that already exists in China. He says some final assembly of products may leave China, but the parts will continue to be made there. He says this is why it is vital to keep the manufacturing and proprietary knowledge that is already in the United States from leaving. (31:50)

Yossi says that one of the most interesting things he has learned about recently is the COVID-19 vaccine distribution in Israel. He says one key difference between the vaccination process in Israel verses in the US is that in the US patients are required to sign legal wavers to protect against lawsuits, while in Israel just getting in line is considered legally signing off on the procedure. This enables much greater efficiency in the vaccination process. (32:55)

Question: What would you have done differently in 2020?

 

Share this post

Ep. 106 – The Machining World of 2020, with Noah and Lloyd Graff

By Noah and Lloyd Graff

On today’s show we’re looking back on the year 2020.

Obviously, it was a tough year for the majority of people around the world. Loved ones were taken away, and many businesses couldn’t stay afloat. There were a lot of things that sucked. But there were a few pleasant surprises along the way as well. People adapted, they embraced limitations, and even found new opportunities for success.

Scroll down to read more and listen to the podcast. Or listen on your phone with Google Podcasts, Apple Podcasts or your favorite app.

 

 

Main Points

Lloyd says that one of the first things that comes to mind when he thinks of 2020 is his fear of getting COVID-19. He says his brain is constantly occupied by considering all of the safety precautions he has to take. (1:55)

Noah says he is tired of everyone talking about COVID-19 almost as much as he is tired of the actual presence of the virus. (2:30)

Lloyd says one interesting trend he has noticed in 2020 is that despite Tesla’s stock quadrupling and the media’s dire predictions about man made climate change, Americans are buying a lot of SUVs and trucks, rather than electric cars. He says this should be a positive signal for the precision machining industry that the internal combustion engine is going to stay relevant for a while. (3:13)

Noah and Lloyd comment about a weak cam multi-spindle market in 2020 and remark that CNC multi-spindles are too expensive for a lot of endusers. (5:10)

Lloyd talks about how the PPP was a successful governmental program despite the fact that some fraudsters took advantage of it. He says the PPP was essential for medium and small companies when business fell apart in April. He says if it had not been for the PPP small businesses would have been decimated and the supply chain would have been in disarray. However, it was not as successful for various small businesses who didn’t have relationships with good bankers. The big question now is if the PPP money will be taxed. This will affect a lot of businesses, including Graff-Pinkert. (5:30)

Noah says used CNC Swiss machines were a very hot item in 2020.  Lloyd says companies had great years if they were in the firearms business or doing medical work related to fighting COVID-19. However, medical work for applications other than fighting the pandemic was soft because many medical procedures were postponed while hospitals focused on fighting COVID-19. Also the commercial aerospace business was soft because of Boeing’s internal problems and less people flying. (7:30)

Noah and Lloyd remark that despite the CNC Swiss boom, Graff-Pinkert recently bought several cam multi-spindles including an ACME-GRIDLEY 1-1/4” RB-8 and 1-5/8” RBN-8. Lloyd says that it could be a good year in automotive because of a strong demand for SUVs. (11:15)

Lloyd says a surprising trend in 2020 was that the stock market thrived despite the pandemic. Not only are all the major stock indexes at all time highs, profits for major companies are also expected to be at all time highs. However, this does not include the oil companies, who had terrible years. (12:40)

Lloyd says that using Zoom to communicate with family was something significant for him in 2020. He has not seen has not seen his grandchildren in California for a year, but he feels like he has stayed close to them. (13:40)

Noah talks about he and his wife, Stephanie, moving in with his parents for the month of October while their condo was having work done. The ability for Stephanie to do her work via Zoom made it possible. While Noah went to the office at Graff-Pinkert, Lloyd, Risa, and Stephanie all enjoyed sharing a communal workspace at home. (14:30)

Lloyd says he personally knows many people leaving big cities like New York to move near their parents because the ability to work remotely has enabled them to go wherever they want. He says rent prices in New York are decreasing and real estate markets in places like Phoenix, Arizona, or Boise, Idaho, are booming. (16:00)

Noah says one thing he is looking forward to in 2020 is continuing to produce the Swarfcast podcast. He says it is fulfilling to him to provide listeners with helpful knowledge and entertainment. (18:40)

Lloyd and Noah reflect on whether more young people are going into manufacturing. Noah says he meets a lot of young people when selling machines. Still, he is not sure whether the owners of the companies he meets are indicative of the overall workforce in the machining industry. Lloyd ponders why more African Americans don’t go into the machining business. (19:20)

Lloyd says in 2021 he is looking forward to not talking about COVID-19, not fearing the pandemic, and being together with his family again. (21:30)

Noah says he appreciates that the pandemic has influenced he and his wife to spend more time with his brother and nephew because they have less choices of people to see and activities to do. He hopes they continue to do this after the pandemic ends. (22:00)

Noah and Lloyd discuss their favorite TV shows they binge watched in 2020. Lloyd says Outlander was his favorite show. He also liked The Right Stuff and Tehran. Noah also liked Outlander and Tehran, and lately he has gotten into watching The Mandalorian. (24:30)

Noah and Lloyd end the interview saying that one of the best parts of 2020 was getting to work together—usually. (27:30)

Questions: What are you looking forward to in 2021?

What favorite TV shows did you binge watch in 2020?

Share this post

Ep. 105 – Selling Cow Bone to Medical Manufacturers with Mary and Jim Rickert

By Noah Graff

Today’s podcast is the first episode of our new season about companies related to medical manufacturing.

Our guests are Jim and Mary Rickert, owners of Prather Ranch in Fall River Mills, California. Prather’s closed herd, in which no female cattle have been introduced since 1975, enables it to sell cow bone and other organic matter to medical manufacturing companies that require material from disease free animals.

Scroll down to read more and listen to the podcast. Or listen on your phone with Google Podcasts, Apple Podcasts or your favorite app.

 

 

Main Points

Jim and Mary Rickert talk about the history of Prather Ranch, which has been operated as an agribusiness since the 1860s. They bought the ranch in the ’80s. (3:30) 

Mary and Jim explain that Prather Ranch has a closed herd, which means that no new female cattle have been introduced for a significant period of time. It is a quite large ranch, with 2,600-2,800 cattle. The primary ranch hasn’t had any females introduced since 1975, and Prather’s backup closed herd has not had any female animals introduced since 1992. The animals are constantly tested for illnesses, and if they are infected they are removed from the herd. Also Prather Ranch only uses its own trucks to transport animals between ranges to further prevent infection coming in from the outside. They say their ranch is the truest example of “herd immunity.”   (4:10)

Jim and Mary talk about the Prather Ranch’s primary business, selling organic beef. The ranch even has its own slaughter house, which no other ranches have, to insure the meat undergoes the strictest health standards. (8:40)

Jim and Mary talk about their secondary business. In addition to selling beef to consumers, Prather Ranch supplies companies in the biomedical sector with raw biomaterials that come from its cattle. Biomedical companies want to buy organic materials from Prather Ranch because they can feel secure that the livestock don’t have diseases, such as Mad Cow Disease. (10:00) 

Prather Ranch first started selling organic material from its livestock in 1990 to the Collagen Corporation, which was manufacturing collagen for cosmetic procedures. (11:00)  

Jim and Mary talk about customers that took bone from cow femurs and machined into bone screws, pins, or plates. Then those parts were supposed to dissolve inside the recipient body. People at the time also were using bones from humans, but it was hard to get enough quality bones from dead people. Mary and Jim think that bovine raw materials are generally superior than that of humans because people can know about the animals it is coming from—the animals are in a controlled environment, unlike people. (13:00) 

Jim and Mary say that the bone screws and similar products made from cow bone unfortunately sometimes are rejected by recipients because their bodies recognize they are foreign materials. Human bone can also be rejected. These types of bone transplants are less popular now and have been supplanted by synthetic bones made in a lab. (15:15)

Jim and Mary talk about a startup company currently working on a new technology that overcomes the body rejection, which is in Stage 3 of testing. 

The following is a summary of the technology:

When a person’s bone is crushed, the company machines a slightly smaller replica out of cow bone using a 3-D scanner. Then undifferentiated T-cells are extracted from the patient’s body fat. Then they 3-D print new cells based on the extracted T-cells around the reconstructed bone. Through a series of other complex processes they join the new cells to the reconstructed bones. Afterward, the patient’s body hopefully will accept the new reconstructed bones. (16:50-21:30) 

Jim and Mary talk about other biomedical technology that companies are trying to develop using bovine products to improve the people’s quality of life. Jim and Mary say that it gives them purpose to be able to give animals a healthy comfortable life, produce healthy meat, and contribute to manufacturing products that can help people’s quality of life. They say they have been officially certified since 2003 that their animals are raised in a humane manner. (21:30)

Noah asks a few beef questions. Jim and Mary say that in their opinion male and female beef tastes the same. They say the taste of beef is dependent on how gently the animals are treated—less stress means better flavor. Mary’s favorite cut of beef is Filet Mignon, Jim likes New York Strip, Rib Steak, and some hamburger if it is dry aged with the proper type of added fat. (24:00)

Jim and Mary say they have recently learned about how to handle employees who have contracted Covid-19, as two of theirs just got the virus. (26:30) 

Mary says at restaurants she is hesitant to order beef because she knows too much about the typical beef producing process. Jim says he is a lot less picky. (27:00) 

Question: Carnivorous readers—What is your favorite type of meat or favorite cut of beef?

Share this post